Blue Etch Anodize (BEA) Inspection

Protect your titanium components with fast, end-to-end Blue Etch Anodize (BEA) Inspection. Our hands-on technical guidance detects Hard Alpha Inclusions and surface defects as small as .015", preventing costly failures in aerospace and power generation. Get peace of mind with a specialized NDT process that meets strict industry standards while complementing methods like FPI and boosting your operational efficiency.

Test engineer watching as testing samples lowered into tank.
I'm trying to...

What is Blue Etch Anodize (BEA) Inspection at Element?

Blue Etch Anodizing (BEA) is a specialized non-destructive testing technique for detecting surface discontinuities in titanium materials. This highly sensitive method identifies defects as small as .015 inches, including laps, cracks, heat-treating imperfections, and material segregation. At Element, we apply this critical inspection to titanium components used in aerospace and power generation, particularly for detecting Hard Alpha Inclusions (HAI) and High Aluminum Defects (HADs). In some cases, BEA can serve as a complementary step to other inspection processes such as Fluorescent Penetrant Inspection (FPI), removing surface interference and enhancing defect visibility.

Element testing specialist examining precision measurement equipment for materials analysis

What Can Element Offer You For Blue Etch Anodize (BEA) Inspection?

Components we test

We specialize in comprehensive BEA inspection for critical titanium rotating components in aerospace and power generation. Our capabilities extend to fan blades, compressor blades, compressor vanes, fan cases, 1-2 spools, discs, disks, sonic shape forgings, splines, shafts, hubs, engine cases, segments, spacers, flanges, links, and rings. Each component receives meticulous attention to identify even the smallest defects that could compromise performance and safety in your critical applications.

  • Fan blades for aircraft engines
  • Compressor blades and vanes
  • Turbine discs and disks
  • Engine cases and fan cases
  • 1-2 spools and critical rotating parts
  • Splines, shafts, and hubs
  • Segments, spacers, and flanges

Key tests offered

Our Blue Etch Anodize inspection service focuses on detecting critical surface discontinuities that could compromise component integrity. We identify laps, cracks, material segregation, heat-treating imperfections, and machining abnormalities with exceptional precision. Our specialized techniques detect Hard Alpha Inclusions (HAI) and High Aluminum Defects (HADs) – crucial for preventing catastrophic failures in titanium components used in aerospace and power generation applications.

  • Surface discontinuity detection
  • Material segregation identification
  • Hard Alpha Inclusion (HAI) detection
  • High Aluminum Defect (HAD) identification
  • Heat-treating imperfection analysis
  • Machining abnormality assessment

Methods and solutions offered

We employ advanced surface preparation techniques and specialized anodizing processes that highlight even microscopic defects in titanium components. Our methodology allows for detection of surface defects as small as .015 inches. Each inspection follows rigorous protocols designed to maximize defect visibility while maintaining the integrity of your parts.

Fixture Design for Accurate Results
Building on our anodic etching expertise, we design specialized fixtures when needed to ensure consistent coverage on complex geometries. This allows for uniform chemical application, enhancing defect detection while preserving component integrity.

Complementing FPI and Other NDT
Our Blue Etch Anodize process can also integrate into a broader testing program. By removing interfering material before Fluorescent Penetrant Inspection (FPI) or other NDT methods, we improve surface cleanliness and enhance overall detection capability.

  • Specialized titanium-specific inspection methodology
  • Surface preparation for maximum defect visibility
  • Non-destructive testing preserving component integrity
  • Highly sensitive detection techniques
  • Fixture design for complex shapes
  • Process synergy with FPI

Which labs offer this service

Our team operates from Materials Testing hubs worldwide, giving you global access to our expertise. Visit our Locations Page to explore our lab network.  

Industry-leading compliance expertise

Our BEA inspection services meet the most stringent industry standards, including AMS 2642, P3TF25, EMS57930, MTV 187, CEIM-3, EIM Code 3, EIS810, DMC 0326, RRP 51001, and D01908. Our expert team stays current with all regulatory requirements, helping you navigate complex compliance landscapes with confidence. We provide comprehensive documentation to support your quality assurance and certification needs, preventing delays and compliance issues that could impact your production schedules and operational efficiency.

  • Full compliance with all major titanium inspection standards
  • Comprehensive documentation for quality assurance
  • Up-to-date regulatory knowledge and implementation
  • Support for certification requirements
  • Proactive compliance management  

Standards we test to and components we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Element offers world-leading Blue Etch Anodize inspections for aircraft engine manufacturers with a full range of capabilities, approvals, and certifications for the following specifications:

  • AMS 2642
  • P3TF25
  • EMS57930
  • MTV 187
  • CEIM-3
  • EIM Code 3
  • EIS810
  • DMC 0326
  • RRP 51001
  • D01908

Your Challenges, Our Solutions

test

Standard testing missing crucial flaws

Our specialized BEA inspection identifies Hard Alpha Inclusions (HAI) and High Aluminum Defects (HADs) that standard testing might miss. Early detection of these flaws prevents unexpected failures in crucial titanium components.
test

Costly compliance delays

Our BEA inspection services adhere to major industry standards like AMS 2642 and P3TF25. We help you avoid costly compliance issues and certification delays that can impact schedules and customer satisfaction.
test

Maximizing reliability of critical rotating parts

We detect defects as small as .015 inches, allowing you to address potential problems before they escalate. This precision is especially vital for critical rotating parts in gas turbine engines.
test

Reliable quality assurance

Our experienced technicians ensure consistent, reliable results. You receive clear documentation and expert analysis, supporting your certification requirements and simplifying your quality control process.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Comprehensive Titanium Component Inspections

We inspect fan blades, compressor vanes, turbine discs, and engine cases, ensuring quality assurance across all critical parts.

Experienced, Highly Skilled Technicians

Our experts bring extensive knowledge and hands-on experience, delivering highly accurate and reliable inspection results you can trust.

Prevent Costly Operational Failures

Early defect detection safeguards component reliability, reducing downtime and expensive repairs for aerospace and power generation industries.

Trusted by Industry Leaders

Major aerospace and energy companies rely on our precise inspections to maintain the safety and performance of critical components.

10+
Industry standards and specifications supported

.015"
Minimum defect size detection capability

5+
Critical component types thoroughly inspected

Element materials scientist conducting precision testing with advanced laboratory instrumentation
map

Explore our global network of labs and find your nearest location

VIEW ALL LOCATIONS

Related services

chemical etching analysis

Chemical Etching Services

Element’s chemical etching services detect hidden defects, refine material surfaces, and prepare samples for advanced testing. Trusted for precise, non-destructive analysis - save time and cost by uncovering imperfections before NDT or mechanical testing.

Element chemical processing engineer in front of tank.

Macro Etching

Element's Macro Etching services detect critical defects in nickel and titanium alloys through advanced chemical NDT processes. Expert metallurgists ensure quality compliance for safety-critical components.

nital etch inspection services

Nital Etch Inspection Services

Element's Nital Etch inspection identifies overheating and surface variations in machined parts. Our certified, in-house process safeguards material integrity with industry-approved, non-destructive testing methods.

Aluminium Etching and Cleaning

Aluminium Etching and Cleaning

Element provides high-quality aluminium etching and cleaning, ensuring surface preparation, defect detection, and compliance with industry standards. Our in-house expertise supports aerospace and manufacturing applications.

Metal samples in a basket being lowered into a tank

Anodic Etching Inspection

Element's anodic etching inspection service identifies grain structure, inclusions, and defects in stainless steel and nickel alloys. A critical non-destructive testing method for aerospace and industrial applications.

Element chemical processing engineer in front of tank.

Pre-penetrant Etch

Pre-penetrant etch removes smeared material for precise FPI inspection. Element provides industry-certified services, ensuring optimal surface preparation for accurate testing results.

Related Articles and Events

Intergranular Corrosion Testing: An Overview of ASTM A262

Learn more from our Engaged Experts about the various intergranular corrosion testing methods within ASTM A262.

Apr 25, 2024

Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368