White Paper

The implementation of USP 665 and BPOG

Nick Morley

By Engaged Expert

Nick Morley

More content from this author

Learn about our Engaged Experts

Principal Scientist for Life Sciences Manchester, Nick Morley has over 15 years of pharmaceutical laboratory experience predominantly specializing in extractables and leachables.

This paper provides critical information about USP 665, USP 1665, and the Biophorum (BPOG) extractable protocol, to support the pharmaceutical manufacturing sector in complying with these new, mandatory standards. Learn more about single-use bioprocessing systems used in the production of biopharmaceutical drug products and how the risk management process is defined.


Are you ready for USP 665 and BPOG?

USP 665 and USP 1665 standards were approved in early 2023 to address the risk of extractables and leachables (E&L) in plastic components and systems used in the manufacture of pharmaceutical products. USP 665 is mandatory and comes into effect on May 1, 2026.


Why are regulations changing?

Pharmaceutical manufacturing processes traditionally used glass and stainless-steel equipment. Today, polymeric single-use manufacturing equipment is seen as advantageous over traditional materials. The Increased use of single-use technologies in the biopharmaceutical industry has led to a shift in the end-user/supplier relationship. USP 665 outlines considerations for characterizing and qualifying plastic components.


Why download this white paper?

This white paper addresses the challenges of E&L testing for plastic components subject to USP 665, USP1665 and BPOG guidance.

Our industry-leading research analyzes test protocols implemented to achieve regulatory compliance for the manufacture of pharmaceutical/biopharmaceutical products.

To make informed decisions about your product, extractables must be identified and characterized through testing. Our team is focused on helping you achieve regulatory approval and by downloading this paper, you’re one step closer to achieving your goals.

For more information about this white paper or about our services, speak to us today. 

Find related Resources

The implementation of USP 665 and BPOG: abstract

Through a hypothetical case study, this Whitepaper provides an overview of USP<665>, USP<1665> and the Biophorum (BPOG) Extractable protocol for Single-Use bioprocessing systems used in the production of biopharmaceutical drug products.

Additionally, this paper highlights how the risk management process, defined in USP<665> and USP<1665>, can be implemented using a hypothetical scenario.


The implementation of USP 665 and BPOG: excerpt

'Regulatory agencies require end-users to ensure that the materials used to manufacture the  pharmaceutical/biopharmaceutical product are suitable for their intended use. In this regard USP<665> has been drafted with the end process in mind, the level of testing and reporting thresholds required for data are therefore, process-specific.'

About the author

As principal Scientist for Life Sciences Manchester, Nick Morley has over 15 years of pharmaceutical laboratory experience predominantly specializing in extractables and leachables.

As a trusted authority within the Life Science industry, Nick provides clients with technical guidance for design studies, authors whitepapers, presents at conferences and collaborates with external scientific organisations to keep up to date with the latest trends.

Nick is passionate about helping our clients deliver innovative products that enable patients to live healthier and more comfortable lives.

Nick Morley
Nick Morley

Extractables & Leachables Studies

Element has one of the largest and most experienced extractables and leachables (E&L) practices in the world.

Backed by regulatory expertise, extensive experience, and a vast extractables database, our comprehensive E&L solutions ensure the safety of materials used across the healthcare sector.

We deliver tailored studies for pharmaceutical, biologic, medical device, reduced risk, combination products and more, in accordance with regulatory expectations.


Related Pages

Pharmaceutical Testing Extractables and Leachables

Extractables and Leachables Studies

Element's extractables and leachables studies offer tailored solutions that ensure patient safety and compliance with industry standards.

Read More

Medical Device Testing

As a comprehensive testing partner, you’ll enjoy the benefit of a single supplier source for all of your testing needs, from mechanical testing and environmental simulation to EMC and wireless device testing.

Read More
pharmaceutical testing

Pharmaceutical Testing

Element’s pharmaceutical laboratories provide specialist pharmaceutical testing services, including chemical, physical, microbial, and stability testing on a vast array of products, from raw materials to finished products.

Read More
IS0 18562-2

ISO 18562 Testing: Biocompatibility Analysis

Element provides ISO 18562 biocompatibility analysis for respiratory and ventilation devices to support global device approval.

USP 665 Testing

USP 665, 1665 and BPOG Services

Ensure compliance for single-use systems (SUS). Our testing services provide high-quality results, safeguarding patient safety, fulfilling your regulatory requirements, and expediting time to market.

Pharmaceutical raw materials testing

Excipient Raw Materials and Container Testing

Find out how we make certain that quality and safety of your excipient raw materials and containers are maintained.

Connect with Element Life Sciences.

Chemistry, Manufacturing, and Controls (CMC) Consulting Services

We provide consulting services for Chemistry, Manufacturing, and Controls (CMC) product development in the pharmaceutical and biotechnological industries.

Connect with Element Life Sciences

ICH Stability Testing of Pharmaceuticals and Biologics

We'll help you develop comprehensive stability programs that meet ICH Q1A-F requirements for IND, ANDA, and NDA approvals of small and large molecule drugs. 

Read more

Our team of over 9,000 Engaged Experts in North America, Europe, The Middle East, Australia, Asia and Africa are ready to help you.