Highly Accelerated Stress Testing (HAST) Services

Need faster, more reliable humidity testing for semiconductors and packaged devices? Transform weeks of testing into days with Element's HAST services. Our expert-designed test plans ensure product safety while accelerating time to market. Get A2LA-accredited, ITAR/EAR-compliant testing for commercial and government applications—with comprehensive data and reduced costs through our customized approach.

HAST Testing 2018-01-29
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What is Highly Accelerated Stress Testing (HAST)?

HAST testing is an advanced environmental simulation method that provides a more efficient alternative to traditional humidity testing most commonly used for testing semiconductors. By elevating temperatures and increasing pressure, At Element, we simulate long-term humidity conditions to observe the same failure mechanisms in days rather than weeks. Our testing supports multiple applications including semiconductor reliability, packaging validation, transportation testing, and shelf-life programs. We provide efficient and reliable testing for your non-hermetic and packaged devices, delivering comprehensive safety data through our accredited facilities.

Element testing specialist standing among environmental test chambers in product testing lab

What Can Element Offer You For Highly Accelerated Stress Testing (HAST)?

Components and materials we test

From critical semiconductor components to complex packaged devices, we provide comprehensive HAST testing across a diverse range of materials and components. Our testing capabilities cover non-hermetic packages, solid-state devices, and transportation packaging materials. Whether you're developing new semiconductor technology or validating packaging reliability, our expertise ensures thorough assessment of your materials under accelerated stress conditions.

Key tests offered

Our HAST testing program delivers precise environmental simulation by observing the same failure mechanisms as traditional humidity testing but in days instead of weeks. Our experts help you design test plans that meet your product's unique needs while reducing time and cost associated with full-scale testing.

  • Temperature elevation testing
  • Pressure increase simulation
  • Humidity penetration analysis
  • DC voltage bias testing (continuous and cycled)
  • Long-term humidity simulation
  • Moisture penetration assessment

Methods and solutions offered

We develop customized test plans tailored to your specific product requirements and development stage. Our methodology supports every phase of your product lifecycle, from initial research through design validation to prototype evaluation and final qualification. By combining elevated temperatures and pressure with precision monitoring, we deliver reliable results that help you make informed decisions about your product's performance and durability.

Our labs help determine reliability of non-hermetic, packaged and solid-state devices in a variety of humid environments. Along with temperature and humidity conditions, a bias (DC voltage – continuous or cycled) can accelerate the penetration of moisture, to provide results in less time.

Which labs offer this service

Our team operates from Product Qualification Testing hubs across the world, providing global access to our expert capabilities. Find out where your nearest Product Qualification Testing hub is on our Locations Page.

Trusted credentials

Our A2LA-accredited facilities ensure the highest testing standards while maintaining the security and confidentiality your projects require. Plus, with over a decade of experience in ITAR/EAR jobs, Element North America and its subsidiaries is a trusted supplier to US government prime contractors. Element Materials Technology North America is duly registered and able to handle CUI, ITAR, EAR and other similar engagements. Element Materials is fully committed to comply with all applicable FAR and DFARs regulations.

Standards we meet and the materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Our A2LA-accredited facility is certified to perform highly accelerated stress testing to:

  • JESD22 Sec. A110-B
  • JESD22 Sec. A102-B
  • JESD22 Sec. A118

Element Materials Technology North America is duly registered and able to handle CUI, ITAR, EAR and other similar engagements. Element Materials is fully committed to comply with all applicable FAR and DFARs regulations.

Your Challenges, Our Solutions

Tight development timelines

Our HAST methodology transforms traditional humidity testing timelines by combining elevated temperatures with increased pressure. You'll get the same reliable failure mechanism data in days instead of weeks, helping you meet tight development deadlines while maintaining testing integrity.

Cost pressures

Our streamlined HAST processes deliver comprehensive results in significantly reduced timeframes, directly lowering your overall testing costs. We design customized test plans that focus on obtaining exactly the data you need to ensure product safety, while helping you complete your project on time.

Simplifying complex product qualification

Our expert team guides you through the entire testing journey with clear, customized test plans. From research and design validation to prototype evaluation and product qualification, we provide structured support that transforms complex requirements into manageable, systematic testing processes.

Security-certified government partner

Leverage our A2LA-accredited facilities and extensive ITAR/EAR experience for your sensitive testing needs. Our decade-plus track record serving government prime contractors ensures your testing will comply with all applicable FAR and DFARs regulations.

Why Choose Element

Element testing specialist standing among environmental test chambers in product testing lab

Global testing network

Access worldwide testing capabilities with local service convenience.

Comprehensive accreditation

A2LA accredited facility ensuring highest quality standards and reliable results.

Government-trusted partner

Over a decade of experience serving US government prime contractors.

Custom solution design

Our experts help you design test plans that meet your product's unique needs and reduce costs associated with full-scale testing.
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Explore our global network of labs and find your nearest location

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Speak to our team of experts

AMERICAS

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+1 888 786 7555

EUROPE

Contact our Central Team
UK

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+44 808 234 1667

Germany

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+49 800 000 5137

MIDDLE EAST

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+971 800 353 6368