Protect your mission-critical space components with NASA-recognized thermal vacuum testing that simulates real space environments and identifies issues before system integration. Our industry-leading capabilities offer extreme temperature cycling in sterile conditions, helping you meet rigorous space qualification standards while keeping projects on time and within budget for substantial cost savings.
What are Thermal Vacuum Testing Services at Element?
Thermal vacuum testing simulates space and upper atmosphere conditions by combining temperature cycling with vacuum environments. At Element, we provide advanced thermal vacuum chamber technology capable of reaching extreme temperatures and pressures while maintaining sterile, decontaminated environments for both material and product testing of space flight components and mission-critical equipment.
What Can Element Offer You For Thermal Vacuum Testing Services?
Components and products we test
We test a comprehensive range of space-ready components and materials in our thermal vacuum chambers. Our testing capabilities cover everything from individual components to complete sub-assemblies, environmental seals, and mission-critical equipment requiring sterile test environments.
- Space flight components and assemblies
- Mission-critical equipment
- Environmental seals and rings
- High-pressure temperature systems
- Vacuum-rated materials
Key tests offered
Our thermal vacuum testing program delivers precise environmental simulation for space applications, helping you identify design issues before components are integrated into larger systems, saving substantial time and money. We offer comprehensive testing capabilities that replicate the extreme conditions your components will face in space.
- Temperature cycling from cryogenic to 180°C
- Vacuum testing to 1 x 10-6 @ 150°C
- Air-to-air thermal shock testing
- Vacuum bakeout testing
- HPHT program testing
Methods and solutions offered
We provide end-to-end thermal vacuum testing solutions with detailed monitoring and precise control. Our advanced chamber technology ensures accurate simulation of space environments while maintaining pristine test conditions.
- Continuous temperature and pressure monitoring
- Comprehensive data logging
- N2/Argon backfill capability
- Multiple vacuum feedthrough options
- Independent thermocouple monitoring
Cutting-edge equipment we use
Our advanced thermal vacuum chamber delivers precise environmental simulation with comprehensive monitoring capabilities. The system features state-of-the-art controls and multiple connection options to support your testing requirements.
Key specifications:
- Interior dimensions: 28.5" W x 24.5" H x 26" D
- Temperature range: Cryogenic to 180°C
- Temperature uniformity: ±6.5% of set point (oven empty)
- Platen uniformity: ±3% of set point
- Heating/cooling rates: 7°C/minute heating, 5.1°C/minute cooling
- Vacuum capability: 1 x 10-6 @ 150°C or better
Advanced features:
- Watlow F4T 2-channel ramping controller with dual overtemp protection
- Honeywell data logger for comprehensive monitoring
- 304 Stainless steel interior with view window
- Pressure relief valve system
- Pneumatic valves with position indication
Connection options:
- KF25 port for customer use
- Dedicated KF port for thermocouple data logging
- N2/Argon backfill/purge connection (3/8" ID)
- LN2 connection (24-50 PSI ½" SAE Male)
- 2.75" CF for RGA installation
- 4.62" CF flange (10 bolts)
- Air operated high-vac valve with quick connect
Which labs offer this service
Our team operates from space and aerospace hubs across the world, providing global access to our expert capabilities. Labs like Element Denver are equipped with state-of-the-art equipment for complex environmental simulation and aerospace product qualification programs. We are committed to providing accurate, reliable testing results to keep your projects on time and within budget, whether your project is complex or straightforward. Find your nearest Product Qualification Testing hub on our Locations Page.
Your Challenges, Our Solutions
your testing partner
Space failure prevention
Our advanced thermal vacuum testing identifies potential component issues before system integration, helping you avoid the astronomical costs and risks associated with failures in space. Early detection through precise environmental simulation protects your investment and mission success.
Simulating real-world space environment
We replicate actual space conditions through precise temperature cycling and vacuum environments, giving you confidence that your components will perform as intended. Our comprehensive monitoring systems provide detailed performance data throughout the testing process.
Demanding space qualification standards
Our NASA-recognized testing capabilities ensure your components meet the most demanding requirements for space qualification. NASA acknowledges our "outstanding performance" in delivering "high-quality products, excellent technical and cost performance, and adherence to schedules."
Costly integration delays
Our systematic testing approach and advanced monitoring systems help you identify and address issues early in development, preventing expensive modifications and timeline delays during critical system integration phases.
Why Choose Element
Space Industry Recognition
Only independent test facility awarded NASA's Space Flight Awareness Supplier Award, nominated by Boeing and Lockheed Martin for delivering "outstanding performance."
Precision testing Capabilities
Advanced thermal vacuum chamber technology offering extreme temperature ranges and precise environmental control in a sterile, decontaminated environment ideal for space components.
Comprehensive Monitoring
Real-time data logging and monitoring systems provide detailed performance analysis throughout testing, helping identify design issues before integration.
Global Testing Network
Access to worldwide testing facilities with local support for your qualification needs, keeping your projects on time and within budget.
Explore our global network of Labs and find your nearest location
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