Polymeric Failure Analysis Services for Medical Devices

Unlock the secrets behind medical device failures with our expert Polymeric Failure Analysis. We partner closely with your team, providing hands-on guidance throughout the investigation process. Our comprehensive, budget flexible approach ensures your medical devices meet the highest standards of safety, quality, and reliability.

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What is polymeric failure analysis for medical devices at Element?

Polymeric Failure Analysis is a comprehensive investigative process to understand why a polymer-based medical device failed. At Element, we provide an in-depth forensic examination of medical device materials, systematically identifying root causes of performance issues through expert chemical, mechanical, and material science analysis.

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What can Element offer you for failure analysis of polymer-based medical devices?

Components and products we test

We offer comprehensive testing across medical-grade polymers, pharmaceutical packaging, medical device components, and complex composite materials used in healthcare technologies. Our experience covers all types of polymeric products and industry sectors.

Key tests offered

We have well-equipped analytical, mechanical and physical testing facilities to conduct accurate failure analysis investigations.

These investigations include:

  • Material deficiency investigations
  • Product design performance analysis
  • Environmental stress simulation
  • Root cause failure identification
  • Alternative product testing

Methods and solutions offered

We work closely with your team to create tailored failure investigation programs designed to fit your specific timeline and budget. Our approach includes background data collection, sample inspection, complete material analysis, and thorough product examination. Where necessary, we’ll also recommend changes to the program scope as the data becomes available.

Failure analysis at Element involves the following steps:

  • Collection of background data
  • Inspection of samples
  • Complete analysis of the failed material
  • A thorough examination of the failed part
  • Tests to simulate environmental and physical stresses that may have played a role in the failure
  • Selection and testing of alternative products or procedures that will significantly improve performance. Full product re-engineering services if requested
  • On-site evaluation and consulting services

Our failure analysis capabilities include metallurgical, chemical, composite and polymer analysis. Our team of expert metallurgists, chemists, and material scientists are internationally recognized as some of the most experienced in their field.

Which labs offer this service?

Our team operates from Life Sciences hubs across the world, providing global access to our expert capabilities. Find your nearest Life Sciences hub on our Locations Page.

Standards we meet and the materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • Medical-grade polymers
  • Medical device components
  • Pharmaceutical packaging materials
  • Polymer-based medical instruments
  • Composite medical materials

Your Challenges, Our Solutions

Preventing Repeated Product Failures

Our systematic failure analysis investigates root causes, providing a comprehensive approach to understanding and preventing recurring product performance issues.

Identifying Complex Material Deficiencies

Our expert team of chemists and material scientists conduct thorough material examinations, uncovering intricate deficiencies that compromise product quality.

Ensuring Product Safety and Quality

We simulate environmental and physical stresses, offering detailed insights that help improve product design, materials, and manufacturing processes.

Developing Corrective Action Plans

Our failure investigation provides actionable recommendations, supporting full product re-engineering to enhance performance and reliability.

Why Choose Element

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Unmatched Polymer Expertise

Decades of specialized experience in polymer chemistry and medical device technologies.

Innovative Problem-Solving

Transforming product failures into opportunities for design and process improvement.

Comprehensive Support Ecosystem

End-to-end analysis from initial investigation to potential full product re-engineering.

Global Reach, Local Understanding

Worldwide labs with 8,500+ experts providing tailored, localized solutions.

Frequently asked questions

How long does a typical failure analysis take?

Timelines are tailored to your specific project, with flexible programs designed to meet your budget and investigative needs. We provide regular updates and adjust our approach as new information emerges.

What types of failures can you investigate?

We cover material deficiencies, product design issues, process-related problems, and improper product usage.

What makes Element's approach to failure analysis unique?

We don't just investigate failures – we work closely with your team to develop a comprehensive investigation program that contributes to improving your company's products, protecting your reputation, and building a safer future. 

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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368