About Element Boston-Hopkinton Battery Testing Laboratory
Element Boston–Hopkinton provides advanced testing expertise for medium- to large-format battery cells used in energy storage systems, electric mobility, industrial equipment, and next-generation electrification technologies. Equipped with high-capacity cycling systems, precision data acquisition tools, and a large inventory of environmental chambers, the laboratory supports performance validation, competitive benchmarking, and long-duration endurance testing for a wide range of battery chemistries.
With approximately 1,200 cycling channels, voltage capability up to 5 V, current delivery up to 1,200 A, high-accuracy current control, and pulse operation as fast as 5 ms, Hopkinton enables detailed characterization of cell behavior under both standard and custom-designed test profiles. The facility also provides extensive thermal conditioning with more than 150 environmental chambers capable of –70 °C to 300 °C operation, high ramp rates, humidity exposure, and air-to-air thermal shock.
Through real-time data visibility via Voltaiq, customers can monitor test progression, analyze early performance trends, and optimize development cycles. Combined with flexible engineering support and tailored test planning, Element Boston–Hopkinton delivers reliable, high-quality insights for cell development and qualification programs.
Compliance and capabilities at Element Boston-Hopkinton
Battery Cells
- Medium-format lithium-ion cells
- Large-format lithium-ion cells
- Energy storage cells (ESS)
Capabilities and equipment
Cycling capabilities
- ~1200 channels
- Voltage (5V)
- Amp range (up to 1200A)
- Current accuracy (150uA)
- Pulse capable (5ms)
Environmental chambers
- 150 chambers
- 25C storage room (15ft x 8ft)
- Temp. ranges (-70C to 300°C)
- Humidity capable
- High ramp rate (>10C/min)
- Air-air thermal shock
- IEC 61960-3 (Battery cell performance / internal resistance)
- Customer-specific cycling profiles (OEM / USABC-based)

Global expertise
Working with Element, you have access to our global network of materials testing and product qualification test experts. Meet our Engaged Experts.
