Design and Development Services

Transform your design concepts into market-ready solutions with Element's integrated Design and Development Services. Our hands-on technical partnership combines advanced CFD, FEA, and CAD modeling with bespoke software solutions and digital twins, accelerating your development timelines while reducing costly errors through end-to-end precision engineering from concept to reality.

Design and Development Services

What are Design and Development Services at Element?

Design and Development Services encompass comprehensive engineering solutions that integrate advanced modelling, simulation, and software development to optimize product design and performance. Here at Element Digital Engineering, we provide state-of-the-art design technologies combined with traditional engineering excellence to handle complex design challenges across diverse industries, ensuring your projects not only meet but exceed expectations through our integrated approach to transform your concepts into reality. 

Two Element testing experts in laboratory safety equipment ready for testing

What Can Element Offer for Design and Development Services?

Methods and solutions offered

At Element, you can benefit from our integrated methodology that seamlessly combines digital innovation with proven engineering practices. Our approach includes: 

  • Precision modelling - Advanced CFD, FEA, and CAD capabilities for detailed simulations 
  • Bespoke software solutions - Custom development for enhanced design accuracy and operational efficiency 
  • Digital twins implementation - Real-time analysis and lifecycle management 
  • Design optimization - Simulation-driven design and parametric optimization 
  • Change management - Proven strategies to implement design modifications smoothly 

Products and systems we test

We analyze and validate components across diverse engineering applications, from hydrogen fuel cell cores to aerodynamic systems. Our capabilities include: 

  • Hydrogen fuel cell components - Flow path analysis and core optimization 
  • Aerodynamic systems - Rolling stock and transportation applications 
  • Industrial machinery parts - Mining and processing equipment 
  • Digital prototypes - Virtual validation before physical testing 
  • Engineering test systems - Custom rig components and validation 

Key tests offered

Our precision testing portfolio combines simulation with real-world validation capabilities. We offer: 

  • Computational Fluid Dynamics (CFD) - Flow optimization and thermal analysis 
  • Finite Element Analysis (FEA) - Structural integrity and stress testing 
  • Digital twin validation - Real-time performance monitoring 
  • Parametric optimization - Design refinement through simulation 
  • Aerodynamic performance assessment - Transportation and industrial applications 

Cutting-edge equipment we use

Our state-of-the-art technology platforms deliver detailed simulations and innovative solutions beyond traditional design capabilities. We utilize: 

  • Advanced CFD modelling systems - For complex flow analysis and optimization 
  • Sophisticated FEA analysis tools - Structural validation and performance prediction 
  • Comprehensive CAD platforms - Integrated design and modelling capabilities 
  • Bespoke software development environments - Custom solutions for your specific needs 
  • Digital twin technology - Real-time monitoring and lifecycle management systems 

Combining Simulation with Physical Testing

Element Digital Engineering is uniquely positioned within a wider group that provides physical insight to complement our modelling and simulation. Working with our colleagues, we generate assured outputs validated by physical test when you require it. Our global footprint allows us to provide this powerful combined service anywhere in the world, delivering end-to-end product development that takes your project from initial concept to market-ready product with efficiency and precision. 

Products and systems we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

We analyze and validate components across diverse engineering applications, from hydrogen fuel cell cores to aerodynamic systems. Our capabilities include: 

  • Hydrogen fuel cell components - Flow path analysis and core optimization 
  • Aerodynamic systems - Rolling stock and transportation applications 
  • Industrial machinery parts - Mining and processing equipment 
  • Digital prototypes - Virtual validation before physical testing 
  • Engineering test systems - Custom rig components and validation 

Your Challenges, Our Solutions

Complex Design Integration

Integrating intricate design requirements with precision can be overwhelming when accuracy is paramount. Our advanced modeling and simulation tools ensure every aspect of your design meets the highest standards, helping you seamlessly integrate complex elements while reducing errors and enhancing final product quality.

Inefficient Design Changes

Managing design modifications without disrupting project timelines creates costly delays and confusion. Our robust design change management processes provide clear documentation and strategic guidance, ensuring any revisions are implemented smoothly and effectively while keeping your projects on track.

Limited Simulation Capabilities

Inadequate modeling tools lead to design uncertainties and increased development costs. You'll leverage our CFD, FEA, and CAD capabilities for detailed and accurate design simulations, combined with digital twin technology for real-time analysis and lifecycle management that ensures innovative yet practical designs.

Design Optimization Challenges

Achieving optimal performance requires sophisticated analysis tools and parametric optimization expertise. Our simulation-driven design approach and parametric optimization capabilities help you refine and perfect your projects, delivering enhanced performance and efficiency that traditional design methods cannot achieve.

Element Experts at your service

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Assured Physical Validation

Unique positioning within Element group provides digital modelling validated by physical testing when required

Integrated Design Excellence

State-of-the-art design technologies combined with traditional engineering expertise across diverse industries

Bespoke Solution Development

Custom software solutions enhance your design accuracy and operational efficiency beyond standard offerings

End-to-End Partnership

Complete support from initial concept to market-ready product with proven change management processes

270+
Laboratories

located around the world

8,500+
Experts

ready to help you meet your go-to-market requirements

1,000+
Accreditations

and approvals - independent endorsement of our service quality

50,000+
Customers

served worldwide in market-leading scientific, technical, and engineering industries
Element engineer monitoring SAR equipment during technology testing

But don't just take our word for it

See what others have to say about partnering with Element

Frequently asked questions

How do digital twins improve design outcomes?

Digital twins provide real-time analysis and lifecycle management capabilities, allowing you to predict future operating data, improve performance, and maintain equipment integrity throughout the product lifecycle, ensuring your designs remain both innovative and practical.

What makes Element's design approach different from other providers?

Our unique integration within the wider Element Materials Technology group means we can combine advanced digital modeling with physical testing validation, providing assured outputs that pure-software providers cannot match, giving you confidence in both theoretical and practical design performance.

Can I access Element’s physical testing capabilities alongside my program with Element Digital Engineering?

Yes. Our Design and Development Services connect seamlessly with Element's broader testing and certification capabilities, providing you with a complete solution from digital design through physical validation and regulatory compliance. This integration reduces project complexity, accelerates timelines, and ensures your designs meet all necessary standards for successful market entry.

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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368