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Chemical Etching Services

Streamline defect detection with Element’s chemical etching services (also known as chemical milling etching). We offer hands-on guidance to uncover cracks, laps, and corrosion early, saving you time and cost in aerospace, defense, and industrial testing. From pre-penetrant etch to nickel etch, we deliver end-to-end convenience, ensuring compliance and quality for critical components through fast, precise, non-destructive processes.

Why Element Are Global Leaders in Chemical Etching Services

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Specialized material expertise
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Comprehensive inspection capabilities
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Industry-specific solutions
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Standards compliance assurance
Element materials testing specialist examining sample with protective equipment for quality analysis
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Chemical etching / chemical milling etching uses acids, bases, and specialized chemicals to remove material layers, revealing hidden defects and material characteristics. This process is essential for identifying potential failure points in critical components before they enter service. By detecting abnormalities early - especially through techniques like pre-penetrant etch for Fluorescent Penetrant Inspection (FPI) - manufacturers can save time and cost by minimizing rework and preventing in-service failures. At Element, our experienced technicians provide precise etching processes tailored to your specific material composition and inspection requirements, from aluminum cleaning and anodic etching to blue etch anodize for titanium, nickel etch for alloy inspection, and nital etch for surface temper checks.  

We offer chemical etching as both a standalone inspection method and as preparation for a range of additional testing techniques, including non-destructive testing, mechanical testing, metallography, and microscopy. By uncovering imperfections early, this saves time and cost. Our chemical etching services are customized to meet the unique requirements of aerospace, defense, transportation, and power generation industries. We understand the critical nature of components in these sectors and the specific defects that must be identified.

Services

Aluminium Etching and Cleaning

Aluminium Etching and Cleaning

Element provides high-quality aluminium etching and cleaning, ensuring surface preparation, defect detection, and compliance with industry standards. Our in-house expertise supports aerospace and manufacturing applications.

Metal samples in a basket being lowered into a tank

Anodic Etching Inspection

Element's anodic etching inspection service identifies grain structure, inclusions, and defects in stainless steel and nickel alloys. A critical non-destructive testing method for aerospace and industrial applications.

Test engineer watching as testing samples lowered into tank.

Blue Etch Anodize (BEA) Inspection

Element's Blue Etch Anodize (BEA) inspection detects surface defects in titanium components, helping aerospace and power generation industries maintain compliance and prevent failures with precision non-destructive testing.

Element chemical processing engineer in front of tank.

Macro Etching

Element's Macro Etching services detect critical defects in nickel and titanium alloys through advanced chemical NDT processes. Expert metallurgists ensure quality compliance for safety-critical components.

nital etch inspection services

Nital Etch Inspection Services

Element's Nital Etch inspection identifies overheating and surface variations in machined parts. Our certified, in-house process safeguards material integrity with industry-approved, non-destructive testing methods.

Element chemical processing engineer in front of tank.

Pre-penetrant Etch

Pre-penetrant etch removes smeared material for precise FPI inspection. Element provides industry-certified services, ensuring optimal surface preparation for accurate testing results.

Your Challenges, Our Solutions

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Catastrophic failures risk

Conventional methods might miss hidden defects that cause component failure. Our chemical etching processes reveal concealed cracks, laps, or corrosion by removing precise material layers, exposing critical imperfections before they become catastrophic.
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Time-costly testing cycles

Testing without proper sample prep wastes valuable resources. Our chemical etching saves time and cost by efficiently preparing parts for further NDT, mechanical testing, or metallography, reducing overall turnaround.
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Complex material challenges

Different materials demand specialized approaches for accurate defect detection. We offer anodic etch for stainless steel, blue etch anodize for titanium, nickel etch for alloy inspection, and nital etch for overheating or temper checks.

Standards we test to and materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

ASTM International 

  • ASTM A262 (Practices A, B, C, & E) 
  • ASTM E3 
  • ASTM E340 
  • ASTM E381 
  • ASTM D3759 
  • ASTM E407 
  • ASTM E45 
  • ASTM A561 
  • ASTM A604 
  • ASTM E646 
  • ASTM A763 

SAE International 

  • AMS 2642 
  • AMS 2643 

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Specialized material expertise

We tailor our etching processes to your specific material type, ensuring optimal defect detection for your unique components.

Comprehensive inspection capabilities

We offer chemical etching as both a standalone inspection method and as preparation for additional testing, saving cost by uncovering imperfections early.

Industry-specific solutions

Our chemical etching services are customized to meet the unique requirements of aerospace, defense, transportation, and power generation industries.

Standards compliance assurance

All our chemical etching procedures comply with key industry standards, including ASTM and SAE.

Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368