Industrial Computed Tomography

Gain unprecedented insight into your components through non-destructive, contactless 360° CT scanning. Our advanced technology delivers precise 3D visualization at micrometer resolution, enabling comprehensive internal and external component analysis without compromising sample integrity. Unlock detailed insights for quality control, reverse engineering, and advanced manufacturing optimization.

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What is Industrial Computed Tomography at Element?

Industrial Computed Tomography is a non-destructive testing method that creates precise 3D visualizations of internal structures. At Element, we utilize CT scanning systems that work by directing X-rays through components, which are absorbed to varying degrees depending on material density and thickness. These absorbed X-rays generate detailed grayscale images as residual radiation hits a detector.

By rotating test objects a full 360°, our systems produce hundreds of individual radiographic images. Advanced computational algorithms then reconstruct these images into comprehensive 3D models, enabling detailed analysis using specialized software or direct integration with CAD programs.

Element testing specialist examining precision measurement equipment for materials analysis

What Can Element Offer You For Industrial Computed Tomography?

Key Tests Offered

We provide comprehensive component analysis for production control and quality assurance, delivering precise measurements and detailed defect detection. Our advanced testing capabilities support your manufacturing excellence through:

Defect analysis (pores, voids, inclusions)
Wall thickness measurement
Surface determination
Target/actual comparisons
Assembly and joining inspection
Leak and corrosion visualization

Components We Test

Our ICT capabilities examine plastics, composites, light metals, and complex assemblies for comprehensive quality control and development. We specialize in analyzing internal structures of manufactured components, from individual parts to complete assemblies, delivering detailed insights for production optimization and quality assurance. Our expertise spans:

Electronic assemblies and components
Weld seams and joining points
Prototypes and production parts
Encapsulated electronic assemblies
Complex mechanical assemblies

Methods And Solutions Offered

Our CT scanning creates detailed 3D models through 360° rotation imaging, producing hundreds of high-resolution radiographic images. These are reconstructed into comprehensive 3D models compatible with CAD software, enabling precise analysis of internal and external features.

The high-resolution and three-dimensional imaging of objects in industrial computed tomography is useful for a variety of applications and uses. These include:

Defect analysis
3D Measurement and metrology
Assembly and joining inspection
Reverse engineering

Cutting-Edge Equipment We Use

We utilize advanced CT scanning systems with up to 450 kV power for high-precision examination of components and electronic assemblies. Our technology enables detailed visualization at micrometer resolution, supported by sophisticated analysis software for comprehensive component evaluation and measurement capabilities.

Which Labs Offer This Service

Our global laboratory network, anchored by our specialized facility in Aalen, Germany, delivers industrial CT scanning services worldwide. Each location maintains modern scanning systems and expert staff for consistent, high-quality results delivered on time and on budget to meet your specific requirements.

Materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Industrial CT scanning is suitable for almost all materials and is particularly good for:

Plastics
Carbon fiber reinforced plastics (CFRP)
Glass fiber reinforced plastics (GFRP)
Aluminum
Magnesium

It may be that other materials can be better inspected for flaws using other non-destructive testing methods, such as:

Radiography

Ultrasonic testing

Eddy current testing

Dye penetrant testing

Magnetic particle inspection

Dimensional inspection

Your Challenges, Our Solutions

Precision internal inspection requirements

Our high-resolution CT scanning reveals internal structures non-destructively, providing detailed 3D visualization of your components with micrometer accuracy. This enables comprehensive quality control without compromising product integrity or losing valuable test samples.

Quality control issues adding cost

Advanced 3D measurement capabilities enable precise internal and external component analysis, supporting production optimization and defect detection. From production start-up through final assembly, identify and resolve issues before they impact your manufacturing process.

Assembly verification without disruption

Examine complex assemblies non-destructively, verifying component placement, seals, and connections while maintaining product integrity. Detect incorrectly inserted or missing components, analyze solder points, and verify seal positioning without disassembly.

Accurately modeling critical components

Transform existing components into accurate CAD models through detailed CT scanning, supporting product development with precise dimensional data. Create accurate documentation for legacy parts and handmade prototypes, enabling efficient reproduction of critical components.