Multi-Axial Simulation Table (MAST) Testing Services

Accelerate your product development cycle with Element's comprehensive Multi-Axial Simulation Table (MAST) testing that replicates real-world conditions in a controlled laboratory environment. Get your automotive components to market faster while maintaining the highest safety and reliability standards through precise, six-axis motion simulation testing.

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What is Multi-Axial Simulation Table (MAST) Testing at Element?

MAST testing replicates real-world vibrational conditions in controlled laboratory settings across six degrees of freedom. At Element, our Engaged Experts operate a 5'x7' MAST system that delivers simultaneous force and motion across vertical, lateral, longitudinal, pitch, roll, and yaw axes. This comprehensive capability produces accurate, accelerated simulations of real-world service environments, with a frequency range of 1-50Hz, 1100 lbs centered table payload capacity, 14 control/acquisition channels, and 14 digital inputs/outputs for precise testing control.

Two Element testing experts in laboratory safety equipment ready for testing

What Can Element Offer You For Multi-Axial Simulation Table (MAST) Testing Services?

Key tests offered

Element's comprehensive testing suite delivers complete validation across all critical performance parameters. We combine advanced testing capabilities with customized protocols to meet your specific requirements, whether you need focused component testing or complete assembly validation. Our specialized facilities enable testing of high-risk components while maintaining the highest safety standards.

Detailed testing capabilities include:

  • Noise and vibration analysis for component and system optimization
  • Squeak and rattle detection across multiple operating conditions
  • Dynamic performance testing under varied load conditions
  • Structural durability validation through accelerated lifecycle testing
  • Real-time load cycling for battery systems
  • Early-stage development validation testing
  • Complete system performance verification
  • Environmental condition simulation  

Components and assemblies we test

Element’s MAST system offers high-quality vibration simulation for a broad range of vehicle components and assemblies.

We test:

  • Batteries and battery carriages
  • Body assemblies
  • Engine mounts
  • Exhaust systems
  • Tanks
  • Headlamp assemblies
  • HVAC systems
  • Instrument panels and dashboard assemblies
  • Powertrain mounts
  • Radiators
  • Seats
  • Electrical systems

Methods and solutions offered

We transform your proving ground data into optimized laboratory tests, systematically removing non-damaging content to create efficient, repeatable testing protocols. This sophisticated approach delivers precise correlation between simulated and real-world performance while significantly reducing testing time. Our method enables accurate prediction of component lifecycle performance, helping you validate designs faster and more cost-effectively than traditional testing approaches.

Our solution provides:

  • Detailed analysis of proving ground data to identify critical test parameters
  • Removal of non-damaging content for optimized test efficiency
  • Real-time correlation between laboratory and real-world performance
  • Accelerated lifecycle testing with maintained accuracy
  • Customized test protocols based on your specific requirements
  • Comprehensive data analysis and reporting
  • Direct correlation between simulated and proving ground part-life
  • Rapid test protocol development and implementation

Cutting-edge equipment we use

Our state-of-the-art 5'x7' MAST system delivers simultaneous force and motion across all six degrees of freedom, operating at 1-50Hz frequency range with 14 control channels and digital I/O capabilities. The system includes specialized features like fire suppression technology for battery testing and advanced data acquisition systems. Our equipment can handle payloads up to 1100 lbs while maintaining precise control across all motion axes.

Which labs we offer this service at

Our team operates from Product Qualification Testing hubs across the world, providing global access to our expert capabilities. Find out where your nearest Product Qualification Testing hub is on our Locations Page.

Components we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • Battery systems and carriages
  • Body assemblies and structural components
  • Exhaust systems and powertrain mounts
  • Instrument panels and dashboard assemblies
  • HVAC systems and electrical components
  • Tanks
  • Headlamp assemblies
  • Radiators
  • Seats
  • Engine mounts

Your Challenges, Our Solutions

Accelerated time to market without compromising quality

Our efficient testing protocols reduce validation time by removing non-damaging content while maintaining precise correlation with real-world conditions. This enables you to launch products faster and more confidently, knowing they've undergone thorough performance validation across all critical parameters.

Cost-effective real-world performance validation made simple

Transform expensive proving ground testing into efficient laboratory simulations that deliver accurate results at a fraction of the time and cost. Our optimized testing protocols maintain real-world correlation while significantly reducing the resources required for complete validation.

Comprehensive safety validation for high-risk components

Our specialized facilities with integrated safety features enable thorough testing of high-risk components like batteries in controlled conditions. Purpose-built safety systems and precise data collection capabilities ensure both security and accuracy throughout the testing process.

Complete performance verification across all parameters

Simultaneous six-axis testing replicates complex real-world conditions, providing comprehensive validation of your components' durability and performance. Our advanced MAST system delivers precise control across all motion axes, ensuring thorough evaluation of your products.

Why Choose Element

Element testing specialist standing among environmental test chambers in product testing lab

End-to-end testing solutions

Full range of testing capabilities from component-level to full assemblies

Advanced technology platform

State-of-the-art MAST system with six degrees of freedom testing capability

Specialized safety features

Purpose-built facilities for high-risk component testing with integrated safety systems

Accelerated development support

Optimized testing protocols that reduce time-to-market while maintaining accuracy

1100lbs
payload capacity

for large component testing

14
control/data channels

that enable precise real-time analysis

14
digital inputs/outputs

to support precise testing control

5’x7’
MAST system

enabling accurate, six-axis real-world vibration simulation.
Element testing engineer operating salt fog chamber for product environmental testing
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Explore our global network of labs and find your nearest location

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Advanced safety solutions

Our unique self-contained testing room with integrated fire suppression technology enables safe testing of high-risk components like batteries, providing both security and precise data collection. This specialized facility allows us to conduct comprehensive performance testing while maintaining the highest safety standards, giving you confidence in both the testing process and results. Our safety systems are integrated with advanced data collection capabilities.  

 

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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

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+44 808 234 1667

Germany

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+49 800 000 5137

MIDDLE EAST

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+971 800 353 6368