Battery Performance Testing & Competitive Benchmark Testing

Your batteries must exceed user expectations in real-world conditions to protect your reputation. Get accurate data on your product performance across diverse environments and usage scenarios when you partner with Element, North America’s largest battery testing partner. Our single-source testing eliminates coordinating multiple providers, while our battery analytics software transforms complex data into actionable insights. Make informed decisions that improve battery reliability, extend product life, outperform competitors, and deliver the experience your customers demand.

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What is Battery Performance & Competitive Benchmark Testing at Element?

Battery performance testing evaluates how batteries function under various conditions and usage scenarios to determine capacity, cycle life, discharge rates, and other critical parameters. At Element, we provide state-of-the-art testing that simulates real-world conditions for all battery types across industries, delivering actionable insights that help you improve your products and meet market demands.

Element testing technician holding SAR head phantom for mobile phone radiation testing and certification

What Can Element Offer You For Battery Performance & Competitive Benchmark Testing?

Products we test

Element test batteries across all industries and applications, from small consumer product cells to sophisticated power grid systems. Our facilities accommodate batteries for electronic devices, vehicles, medical equipment, and critical infrastructure. This wide-ranging capability gives you a single partner for all your testing needs regardless of product type or complexity, streamlining your development process and reducing time to market.

  • Consumer electronics batteries
  • EV and HEV batteries
  • EVTOL batteries
  • Medical device power systems
  • Energy storage systems
  • Infrastructure and backup power solutions

Key tests offered

Element's customized performance testing protocols simulate the actual conditions your batteries will encounter in real-world use. This approach provides you with accurate data on how your products will perform in customers' hands, helping you identify and address potential issues before they affect your reputation or lead to costly recalls.

Our comprehensive battery testing capabilities evaluate every aspect of battery performance, including:

  • Discharge capacity verification (low, room & high temperatures)
  • High-rate discharge at operating temperature
  • Charge retention (residual capacity)
  • Charge recovery (recoverable capacity)
  • Cycle life/endurance cycling at customer-specific discharge rate
  • Rate capability (available capacity at different discharge rates)
  • Float charge performance
  • Storage at various temperatures
  • Capacity at temperature
  • AC and DC impedance
  • Dimensional variation
  • Incoming inspection (variation of samples)
  • Open Circuit Voltage (OCV) variation
  • Thickness and swelling over various exposure and use cases
  • Electrostatic Discharge (ESD)

Methods and solutions offered

Element's holistic approach to battery testing combines tailored test procedures with advanced data management tools to give you comprehensive insights into your battery's performance.

  • Customized charge/discharge performance testing
  • Cycle life
  • Industry-specific load profiles for automotive, aerospace, and other sectors
  • Calendar life (storage)
  • OCV versus State of Charge (SoC) studies
  • Customized impedance growth evaluations (ACR, DCR, EIS+ECM)
  • Quantification of cell dimensional changes with aging
  • Dielectric verification (insulation resistance/hypot)
  • Combinations of the above

Cutting-edge equipment we use

Our state-of-the-art laboratories feature the latest testing equipment, allowing us to perform even the most demanding tests with precision and reliability. Our significant investment in testing infrastructure ensures we can meet your timeline requirements without compromising on quality or accuracy, giving you the data you need when you need it.

  • Programmable charge/discharge cyclers
  • Environmental chambers for temperature testing
  • Impedance spectroscopy systems
  • Dimensional measurement equipment
  • Industry-specific load profile simulators
  • Channel View data management system

Which labs offer this service

With battery testing labs across the US, Europe and South Korea, we provide global access to our expert capabilities. Find your nearest connected technologies testing hub on our Locations Page.

Products we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Consumer electronics

  • Smartphone and tablet batteries
  • Laptop and computer batteries
  • Wearable device batteries
  • Power tool batteries

Automotive and transportation

  • EV and HEV battery packs
  • EVTOL batteries
  • Ultracapacitors

Medical and healthcare

  • Medical device batteries
  • Healthcare equipment power systems

Energy and infrastructure

  • Grid energy storage systems
  • Backup power batteries
  • Infrastructure power solutions

Battery types

  • Primary batteries
  • Secondary (rechargeable) batteries
  • Lithium-ion batteries
  • Custom battery assemblies and configurations

Your Challenges, Our Solutions

Real-world reliability

Battery-powered products seldom operate under ideal conditions. We develop customized test profiles that mirror your specific usage conditions, giving you accurate data on how your battery will perform in actual customer hands. This eliminates uncertainty and helps prevent costly performance issues.

Competitive market

Our benchmark testing compares your battery against alternatives, identifying your strengths and areas for improvement. This data-driven approach helps you develop products that outperform the competition and position your offerings effectively in the marketplace.

Complex testing

As your single-source testing partner with North America's largest battery testing capacity, we eliminate the need to coordinate with multiple providers. Our comprehensive capabilities streamline your testing process, accelerate time to market, and reduce development costs.

Interpreting next steps from data

Our ChannelView solution transforms complex test data into clear insights with intuitive visualization tools and analytics. You'll quickly identify issues, track performance trends, and make informed decisions that improve your products and strengthen your market position.

Need Competitive Benchmarking?

Gain a competitive edge by understanding how your battery performs against alternatives in the market. Our benchmark testing provides detailed comparisons and a unique scoring system to help you optimize your product, reduce costs, and develop effective market strategies that highlight your advantages over competitors. 
 
Performance Benchmarking:
  • Cell and battery cycle life testing 
  • Cell and battery capacity checks 
  • High-rate discharge performance 
  • Capacity at temperature 
  • Temperature cycling 
  • Storage at temperature 
 
Safety Benchmarking:
  • Oven exposure, heating 
  • Short circuit at room/elevated temperature 
  • Overcharge and overvoltage testing 
  • Forced discharge 
  • Low pressure/altitude 
  • Vibration 
  • Mechanical shock 
  • Crush/impact 
  • Free fall to various surfaces 
  • Nail penetration 
 
Strategic Analysis:
  • Side-by-side performance comparisons 
  • Detailed scoring system for easy evaluation 
  • Identification of competitive advantages and improvement areas 
  • Market entry strategy insights 
  • Cost optimization opportunities 
  • Comprehensive reports detailing performance and overall quality. 

 

Why Choose Element

Element testing engineer in anechoic chamber for electromagnetic compatibility and wireless device testing

Specialized battery expertise

Our industry-leading knowledge ensures your battery testing delivers relevant, actionable results specific to your application.

Comprehensive testing capabilities

From performance to safety, our all-in-one battery testing solutions eliminate the need for multiple testing partners.

Real-time performance insights

ChannelView gives you immediate access to test data with powerful analytics for faster, better decisions.

Customized testing protocols

Tests designed around your specific product use cases deliver more meaningful results and practical improvements.
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Explore our global network of labs and find your nearest location

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