Water Immersion Testing

Protect your assets with reliable coating performance data that ensures your materials withstand harsh immersion environments. Our water immersion testing services help you validate corrosion protection, meet industry standards, and extend service life—giving you confidence in your coating selections before deployment.

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What is Water Immersion Testing at Element?

Water immersion testing involves fully or partially immersing coated samples in water under controlled ambient, elevated temperature, or high-pressure conditions to evaluate coating resistance to degradation. The tests identify issues such as blistering, cracking, and adhesion loss under ambient, elevated temperature, and elevated pressure condition. At Element, we conduct comprehensive water immersion testing across ambient, elevated temperature, and high-pressure environments to determine your coating's suitability for corrosion protection during its service life.

Element testing specialist examining precision measurement equipment for materials analysis

What Can Element Offer You For Water Immersion Testing?

Key tests offered

We provide comprehensive water immersion testing services at ambient conditions, elevated temperatures, and elevated pressure environments. Our testing evaluates coating performance for signs of degradation including blistering, cracking, and adhesion loss. We can also assess dimensional stability and water absorption characteristics to provide complete performance data on your protective coating systems.

  • Ambient water immersion testing 
  • Elevated temperature water immersion 
  • Elevated temperature and pressure water immersion 
  • Water absorption testing 
  • Dimensional stability assessments 
  • Custom testing protocols can be developed to meet specific project requirement 

Methods and solutions offered

Our laboratories perform testing to numerous international standards while also offering customized testing protocols to meet your specific project requirements. From standard ambient immersion tests to specialized high-temperature, high-pressure autoclave testing with various gas mixtures, we deliver the precise data you need to validate coating performance and ensure compliance with industry specifications.

Ambient water immersion methods: 

  • ISO 2812-2 – determination of resistance to liquids – Part 2: water immersion method 
    Standards which incorporate this test include: 
    - Norsok M-501 
    - ISO 12944-6 
    - ISO 12944-9 
  • ASTM D870 – water resistance of coatings using water immersion 
  • NACE TM0104, TM0204, TM0304 and TM0404 – a suite of standards for offshore installations 

Elevated temperature water immersion methods: 

  • ISO 21809-1 – buried or submerged pipelines – hot water immersion 
  • ISO 21809-2 – buried or submerged pipelines – hot water adhesion 
  • ISO 21809-3 – buried or submerged pipelines – hot water immersion 
  • CSA Z245.20&21 – pipe coatings – hot water adhesion 
  • NACE TM0174 – evaluation of coatings in immersion service 
  • ASTM D6943 – immersion testing of industrial protective coatings and linings 

Elevated temperature and pressure water immersion methods: 

  • NACE TM0174 (Modified), specifically adapted to incorporate elevated pressure, temperature, and gas mixture conditions. 
  • Autoclave testing using vessels of varying sizes capable of simulating extensive temperature, pressure, and gas mix ranges 

Water absorption testing: 

  • ISO 62 – Determination of water absorption 
  • NACE TM0104 and TM0204 – Dimensional stability 

Materials we test

Our laboratories test a comprehensive range of protective coatings across multiple industries and applications. We evaluate coatings for offshore installations, buried or submerged pipelines, and industrial protective coatings and linings. Our testing capabilities extend to various coating types including fusion bonded epoxy (FBE) and other specialized protective systems designed for immersion service environments.

  • Offshore installation coatings 
  • Pipeline protective systems 
  • Industrial protective coatings and linings 
  • Fusion Bonded Epoxy (FBE) coatings 
  • Submerged and buried pipeline materials 

Cutting-edge equipment we use

Our laboratories use autoclave vessels of varying sizes to simulate a wide range of temperatures, pressures, and gas mixtures. Our state-of-the-art facilities enable us to simulate real-world service conditions accurately, providing you with reliable performance data that correlates to actual field conditions your coatings will experience.

  • Various sized autoclave testing vessels 
  • Temperature-controlled immersion tanks 
  • Pressure equipment for elevated testing 
  • Specialized assessment tools for coating evaluation 
  • Advanced measurement systems for dimensional stability 

Which labs offer this service

Our team operates from materials testing labs across the world, providing global access to our expert capabilities. Find your nearest lab on our Locations Page.

Standards we test to and materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • ISO 2812-2 – determination of resistance to liquids – Part 2: water immersion method
  • Norsok M-501
  • ISO 12944-6
  • ISO 12944-9
  • ASTM D870 – water resistance of coatings using water immersion
  • NACE TM0104, TM0204, TM0304 and TM0404 – standards for offshore installations
  • ISO 21809-1, ISO 21809-2, ISO 21809-3 – buried or submerged pipelines standards
  • CSA Z245.20&21 – pipe coatings – hot water adhesion
  • NACE TM0174 – evaluation of coatings in immersion service
  • ASTM D6943 – immersion testing of industrial protective coatings and linings
  • ISO 62 – Determination of water absorption

Your Challenges, Our Solutions

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Uncertainty in coating performance

You need assurance your coatings will withstand harsh immersion environments. Our comprehensive testing services evaluate coating performance under real-world conditions, providing reliable data that helps you select the right protection systems and avoid costly failures in service.
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Challenges with standards compliance

Meeting specific industry requirements like ISO, ASTM, or NACE standards is critical for your projects. Our testing laboratories maintain ISO 17025 compliance and offer testing to all major international standards, simplifying your compliance process and providing trustworthy, recognized certification.
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Variable service environment conditions

Your coatings face varied service environments with different temperatures and pressures. Element's testing capabilities span ambient conditions, elevated temperatures, and high-pressure environments with various gas mixtures, giving you performance data that matches your specific operational conditions.
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Standard tests aren’t applicable

Standard tests don't always address your specific project requirements. Our laboratories develop bespoke testing protocols tailored to your unique specifications, providing relevant performance data that addresses your particular service environment and performance criteria.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Global reach, local service

Our worldwide laboratory network provides consistent, high-quality testing wherever your projects are located.

Industry-specific expertise

Our specialists understand your sector's unique challenges and regulations, delivering relevant testing solutions.

Comprehensive capabilities

From standard tests to custom protocols, we offer complete coating performance evaluation services under one roof.

Quality-assured results

ISO 17025 compliant laboratories ensure reliable, accurate data you can trust for critical decisions.

Frequently asked questions

How does water immersion testing benefit my projects?

Water immersion testing provides critical data on how your coatings will perform when exposed to water in service conditions. This helps prevent costly failures, ensures compliance with industry standards, and validates coating performance before deployment in challenging environments. 

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