Liquid and Gas Permeation Testing Services

We provide liquid and gas permeation testing, from standard evaluations to custom solutions. Using Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD), we analyze fluid flow through complex geometries, supporting hydrogen storage tanks, chemical processing infrastructure, and sealing elements. Testing spans -20°C to 250°C, up to 1400 bar, following API, ASTM, ISO, NORSOK, and NACE standards. We also design custom test plans, integrating multiple polymer testing methods for real-world performance validation.

• Gas permeation: Sweet/sour gases, hydrogen (-20°C to 250°C, up to 690 bar) 

• Liquid permeation: Water, oil, solvents, brines (up to 130°C, 300 bar) 

• Hydrogen testing: Decompression effects, long-term material integrity 

• Functional & saturation testing: Up to 1400 bar, 250°C 

• Custom permeation testing programs 

We test a comprehensive range of materials critical to your operations, from basic polymers to complex component assemblies. Our capabilities extend to testing materials for both traditional oil and gas applications and emerging hydrogen technologies, ensuring you get accurate performance data for your specific needs.

Our facilities are equipped to handle:

• High-pressure testing up to 10,000 psi (690 bar) 

• Temperature range from -20 to +250°C 

• Mixed liquid and gas testing up to 1400 bar 

• Advanced FEA and CFD modeling systems 

Element Hitchin is a global center of technical excellence at Element for Polymers, with decades of experience providing a comprehensive range of highly specialized services. Our customers also have the backing of our 8,500-strong team working from Materials Testing hubs worldwide.