Electronic Component Testing Services

Accelerate your electronics development with reliable, standards-compliant testing. You need electronic components that perform reliably while meeting all automotive electrical safety standards. Element's comprehensive testing services give you access to state-of-the-art laboratories, IPC-certified experts, and advanced testing equipment to quickly validate your automotive electronics. Identify potential failures before production, reduce development costs, and bring innovative products to market faster.

Automotive Electronics Testing
I'm trying to...

What is Electronic Component Testing at Element?

Electronic component testing evaluates the safety, reliability, and performance of electrical parts used in automotive and transportation systems to automotive electrical standards. Element's reputation in electronic component testing for the global automotive and transportation sector has been built on delivering solutions and services that consistently exceed our customers' expectations. We provide comprehensive testing solutions that assess your components against industry standards and regulatory requirements, ensuring global market compliance and identifying potential failures before they impact your production schedule. Our testing is performed in strict adherence to ISO/IEC 17025 quality systems, using the latest equipment compatible with both CAN and LIN technology in highly secure environments to ensure your products remain confidential.

Two Element testing experts in laboratory safety equipment ready for testing

What can Element offer you for Electronic Component Testing?

Key Tests Offered

Address potential safety and compliance issues with Element's comprehensive testing portfolio. Your components undergo thorough electrical load testing, environmental simulation, and EMC/EMI evaluation to verify performance in extreme conditions—from temperature cycling to vibration resistance. Our IPC-A-610 certified circuit board testing procedures provide you with certainty that your printed circuit boards are evaluated according to recognized industry standards, saving you time and money by reducing failures.

Key testing capabilities:

  • IPC-A-610 certified visual assessments for mechanical integrity, solder cracking, burn marks, discoloration, debris
  • Cross-section evaluations for solder joint cracks, voids, lamination defects, poor wetting, land lift, insufficient solder fill
  • Electrical load testing (reverse polarity, over-voltage, battery voltage dropout, short circuit testing)
  • Environmental performance verification under extreme temperature conditions
  • EMC/EMI compatibility testing to ensure seamless integration with other systems

Our comprehensive electrical load testing services include:

  • Reverse Polarity
  • Over-Voltage
  • Switched Battery Lines
  • State Change Waveform Characterization
  • Ground Path Inductance Sensitivity
  • Power Supply Interruptions
  • Battery Voltage Dropout
  • Intermittent and Continuous Short Circuit to Battery and Ground for Input/Output
  • Multiple Power and Ground Short Circuits Including Pass Though
  • Jump Start
  • Parasitic Current
  • Sinusoidal and Pulse Superimposed Voltage
  • Insulation Resistance
  • Power Offset
  • Ground Offset
  • Discrete Digital Input Threshold Voltage
  • Open Circuit - Single and Multiple Line Interruption
  • Over Load - All and Fuse Protected
  • Crank Pulse Capability and Durability
  • Isolation Evaluation
  • Puncture Strength

Circuit board visual assessment capabilities:

  • Mechanical integrity
  • Solder cracking
  • Burn marks and discoloration
  • Foreign object debris
  • Whisker formation
  • Dendritic growth
  • Flux residue on printed circuit boards

Components We Test

From basic circuit boards to complex autonomous driving systems, your electronic components face rigorous evaluation in our state-of-the-art facilities. We test PCBs through visual examination and cross-sectioning to identify solder joint cracks, lamination defects, and manufacturing irregularities before they become field failures, helping you maintain quality and reduce warranty claims. Our testing capabilities extend to the full range of automotive electronics, ensuring your components interact safely and seamlessly with other electrical components and accessories in integrated systems.

  • PCBs and circuit assemblies
  • Control modules and electronic sensors
  • Battery management systems
  • Navigation and infotainment components
  • Autonomous driving technology components

Methods And Solutions Offered

Streamline your product development with testing methodologies that identify issues early. Your electronic components benefit from our structured approach combining visual inspections, cross-sectioning, electrical parameter verification, and environmental simulation to detect potential problems before they reach production. We support OEM customers and their chain suppliers with comprehensive solutions that accelerate development while maintaining safety and compliance standards.

  • Standard parametric evaluations for baseline performance verification
  • High current and electrical surge testing for durability assessment
  • Durability testing and microscopic failure analysis
  • Visual assessments for mechanical integrity and manufacturing quality
  • Cross-sectioning to detect hidden defects that would impact long-term reliability
  • Electrical load parameter verification including power supply interruptions and ground path testing
  • Environmental stress simulation including dust, vibration, and shock testing
  • Accelerated lifecycle testing (HALT/HASS) to identify potential failure points
  • State change waveform characterization and power/ground offset testing
  • Microscopic failure analysis of circuit boards for detailed defect identification

Circuit board evaluation expertise
Protect your product quality with specialized PCB assessment services. Your printed circuit boards undergo rigorous IPC-A-610 certified visual examinations to detect potential degradation issues including solder cracking, burn marks, whisker formation, and flux residue problems—complemented by comprehensive cross-sectioning to identify hidden internal defects. These specialized evaluations help you prevent field failures by catching manufacturing issues before products reach your customers, reducing warranty claims and protecting your brand reputation.

Cutting-Edge Equipment We Use

Your components deserve the most accurate assessment possible. Our laboratories feature advanced equipment including  two oscilloscopes capable of measuring signals at 1 GHz and environmental chambers with temperature ranges from -73°C to +177°C, providing precise measurements and reliable data for your critical design decisions. These specialized tools allow us to detect subtle electronic issues that could impact performance or reliability before they become problems in production or in the field.

  • Latest test equipment compatible with both CAN and LIN technology
  • High-resolution oscilloscopes (1 GHz) for precise electrical signal measurement
  • Advanced environmental chambers operating from -73°C to +177°C for extreme condition testing
  • Precision cross-sectioning equipment to examine internal component integrity
  • EMC/EMI testing chambers to validate electromagnetic compatibility
  • Automated optical inspection systems for detailed PCB assessment
  • Specialized equipment for isolation evaluation and puncture strength testing
  • Microscopic analysis tools for detailed circuit board failure investigation

Which Labs Offer This Service

Our team operates from automotive hubs across the world, providing global access to our expert capabilities. Find your nearest Transportation hub on our Locations Page.

Standards we test to and components we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Regulatory standards

  • ASTM standards for materials testing
  • DIN specifications for German automotive requirements
  • FLTM (Ford Laboratory Test Methods)
  • DOE (Design of Experiments) methodologies
  • ECE regulations for European market compliance
  • FMVSS (Federal Motor Vehicle Safety Standards) for US market compliance

Circuit board and electronics standards

  • IPC-A-610 for circuit board visual assessment and acceptance criteria
  • IEC standards for electrical/electronic technologies
  • ISO standards for quality management and technical specifications
  • JIS (Japanese Industrial Standards) for Asian market requirements
  • UL safety standards for components and systems
  • USCAR specifications for automotive research

Automotive OEM specifications

  • Ford testing and validation requirements
  • GM product validation specifications
  • Chrysler component testing standards
  • John Deere off-highway equipment requirements
  • Honda quality and performance standards
  • Toyota durability and reliability testing
  • VW (Volkswagen) component validation protocols

Specialized testing standards

  • Mil-STD (Military Standards) for robust component validation
  • NES (Naval Engineering Standards) for high reliability applications
  • RTCA standards for electronic equipment reliability
  • DO 160 environmental conditions and test procedures
  • SAE (Society of Automotive Engineers) technical standards

Your Challenges, Our Solutions

Complex regulations made accessible

Navigate the maze of international compliance requirements with our comprehensive testing expertise. We perform assessments to multiple global standards including ASTM, DIN, ECE, OEM specifications, and industry requirements—helping you enter markets worldwide with confidence. Our knowledge of regulatory frameworks saves you time and resources in the certification process.

Development timelines accelerated

Accelerate your product development cycle with our streamlined testing processes. Our IPC-A-610 certified evaluations quickly identify potential issues in circuit boards and electronic components, preventing costly delays later in production and helping you meet tight launch schedules. Early detection of design or manufacturing issues reduces development iterations.

Quality reliability verified continuously

Transform reliability concerns into documented performance data through our rigorous cross-sectioning and electrical load testing. Our assessment of solder joint integrity, lamination quality, and resistance to environmental stressors helps prevent field failures and protects your brand reputation. Comprehensive testing gives you confidence in your product's long-term performance.

Manufacturing precision optimized

Convert production inconsistencies into stable, reliable processes with our systematic component evaluation. Our comprehensive testing identifies manufacturing defects like solder joint issues, whisker formation, and insufficient fills—enabling continuous improvement in your production quality. Detailed assessments help refine your manufacturing processes for consistent results.

Why Choose Element

Element testing specialist standing among environmental test chambers in product testing lab

Trusted provider for top OEMs

Partner with a recognized leader serving the world's most recognized automotive OEMs and Tier Suppliers with testing services that consistently exceed expectations.

Circuit board evaluation specialists

Benefit from IPC-A-610 certified testers who detect critical PCB issues including solder defects, whisker formation, and internal structural problems before they cause failures.

Extreme condition performance validation

Test your components in temperatures from -73°C to +177°C using advanced environmental chambers that simulate real-world automotive operating conditions.

Global automotive testing network

Access consistent electronic component testing standards across our worldwide laboratories, supporting your product development wherever your operations are located.
map

Explore our global network of labs and find your nearest location

VIEW ALL LOCATIONS

Related services

Automotive Battery Testing

Automotive Battery Testing

Element provides expert automotive battery testing to meet global safety and compliance standards. We test Li-ion and Ni-MH batteries for durability, performance, and regulatory approval.

Automotive EMC testing

Automotive EMC Testing

Element provides comprehensive EMC testing services that simulate real-world scenarios to validate both whole vehicles and sub-assemblies, meeting international standards for safety and performance.

Testing engineer in a vehicle studying the window and trim in a testing laboratory

Breath Alcohol Ignition Interlock Device (BAIID) Testing Services

We provide BAIID testing to verify compliance with global regulations. Our accurate and reliable testing ensures that breath alcohol ignition interlock devices perform safely and effectively in real-world conditions.

Element testing technician in blue lab coat standing in front of reaction to fire testing equipment

Airbag Deployment Testing

Element's airbag deployment testing delivers precise real-world simulations, helping manufacturers analyze timing, detect anomalies, and meet industry standards with high-speed video and advanced data acquisition.

Full Vehicle Durability Testing

Full Vehicle Durability Testing

Element offers full vehicle durability testing, simulating real-world conditions in a lab to detect defects early, improve reliability, and support manufacturers in developing safer, long-lasting vehicles.

adas testing laboratory

Advanced Driver Assistance System (ADAS) Testing

Element's ADAS testing services validate the safety and reliability of automated driving systems. With in-lab and field testing, we help manufacturers refine performance and bring trusted vehicle technology to market.

Testing engineer in a vehicle studying the window and trim in a testing laboratory

Automotive Product Testing

Element provides automotive product testing for durability, safety, and regulatory compliance. Our expert services help manufacturers validate vehicle components, streamline testing, and bring products to market with confidence.

electric-and-autonomous-vehicles-uk-linkedin

Autonomous Vehicle Testing

Autonomous vehicle testing services to validate embedded systems, safety, and compliance. Partner with Element to bring your AVs to market with confidence.

Hybrid & Electric Vehicle Battery Testing 640 x 480 June 2018

Electric (EV) & Hybrid-Electric (HEV) Vehicle Testing

Accelerate your EV and HEV innovations with Element's comprehensive testing and certification services. Combining automotive heritage with specialized EV expertise, we ensure your components meet safety standards and market demands—faster and with confidence.

Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368