Welding Fume Exposure Monitoring Services

Protect your workforce and ensure full HSE compliance with Element's comprehensive welding fume exposure monitoring services. Our expert team delivers precise measurements, practical solutions, and actionable recommendations to safeguard your workers from hazardous welding fumes, comply with COSHH regulations, and maintain operational efficiency. We combine state-of-the-art monitoring equipment with one of the UK’s largest occupational hygiene teams to deliver results you can trust.

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What is Welding Fume Exposure Monitoring Services at Element?

Our welding fume exposure monitoring service measures and assesses your workers' exposure to hazardous airborne substances produced during welding processes. Using specialized equipment and expert analysis, we collect air samples, analyze fume composition and concentration, and provide detailed recommendations for control measures that protect your workforce while ensuring regulatory compliance.

What can Element offer you for Welding Fume Exposure Monitoring Services?

Key services offered

Element's comprehensive approach includes personal welding fume monitoring, workplace air monitoring, and detailed assessment of control measures. We provide LEV system testing according to HSG258 guidelines, face fit testing for respiratory protective equipment, and complete COSHH risk assessments. Our practical solutions are tailored to your specific welding operations and workplace environment.

Components and materials we test

We comprehensively test all welding fume components against Workplace Exposure Limits (WELs) as outlined in the HSE's EH40 document. Our advanced monitoring equipment precisely measures metal fume concentrations including aluminum, chromium, iron, manganese, and nickel. We analyze both indoor and outdoor welding environments to ensure complete coverage of your operations.

Cutting-edge equipment we use

Our state-of-the-art welding fume monitoring equipment delivers precise measurements and reliable data. All analytical work is conducted in UKAS-accredited laboratories participating in the AIR PT scheme, ensuring the highest accuracy and reliability in results. Our advanced monitoring technology enables us to detect and measure even trace amounts of hazardous fumes.

Which labs offer this service

Our team operates from environmental testing hubs across the world, providing global access to our expert capabilities. Find out where your nearest environmental testing hub is on our Locations Page.

Health and safety compliance

We ensure your welding operations meet all current HSE requirements, including the latest guidance stating that no welding can be undertaken without suitable monitoring and control measures. Our comprehensive service helps you implement and maintain effective engineering controls and RPE programs, keeping you compliant with evolving regulations.

Standards we test to and materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

HSG173 Monitoring strategies for toxic substances
BS EN ISO 10882 ‘Health & Safety in Welding and Allied Processes - Sampling of Airborne Particles and Gases in the Operator’s Breathing Zone’

Your Challenges, Our Solutions

HSE Compliance Concerns

Element ensures full compliance with current HSE regulations through comprehensive monitoring and detailed documentation. Our UKAS-accredited testing meets all regulatory requirements, protecting you from potential legal issues.

Carcinogenic Health Risks

Our advanced monitoring systems precisely measure exposure levels to known carcinogens in welding fumes. We help you implement targeted control measures based on accurate data to protect your workforce.

Uncertain Control Measures

We evaluate your existing safety measures and provide practical, evidence-based recommendations for improvements, including LEV testing and RPE selection, ensuring optimal protection for your workers.

Training and Implementation

Our expert team provides clear guidance on control measure implementation and usage, helping you ensure your workforce is properly trained and protected according to HSE requirements.

Why Choose Element

Global Leadership

One of the largest Occupational Hygiene teams in UK and Europe, providing comprehensive expertise and support.

Technical Excellence

UKAS-accredited laboratories with state-of-the-art equipment ensuring precise, reliable results.

Practical Solutions

Customized recommendations based on your specific welding operations and workplace environment.

Complete Service Integration

Seamless combination of monitoring, LEV testing, and face fit testing for total safety assurance.

190+
years

making tomorrow safer than today across industries

8,500+
experts

across North America, Europe, Middle East, Asia and Africa

100%
fully UKAS-accredited

analytical laboratories for reliable results

#1
first largest occupational hygiene team

in UK and Europe

Frequently asked questions

Is exposure to welding fumes harmful?

Yes. The International Agency for Research on Cancer (IARC) has classified all welding fumes as Group 1 carcinogenic to humans. All types of welding fumes, including fume from mild steel welding can cause several health conditions including lung cancer, kidney cancer, COPD, asthma, metal fume fever, siderosis, stomach ulcers, renal damage, and neurological effects similar to Parkinson’s disease (Manganism).

What are welding fumes exposure limits?

The Health & Safety Executive document EH40 contains a list of Workplace Exposure Limits (WELs) for use with COSHH.

Substance	WEL
Aluminum	10 mg/m3
Chromium	0.5 mg/m3
Iron	5 mg/m3 0.05 mg/m3
Manganese - Inhalable Fraction - Respirable Fraction	0.2 mg/m3 0.05 mg/m3
Titanium	10 mg/m3
Nitrogen Oxide	2.5 mg/m3 0.955 mg/m3
Nitrogen Dioxide	1.91 mg/m3STEL
Copper	0.2 mg/m3
Nickel	0.1 mg/m3
Ozone	0.4 mg/m3STEL
Chromium VI (process generated)	0.025 mg/m3

Note: TWA = Time Weighted Average

STEL = Short Term Exposure Limit

The WELs above are based on an average 8-Hour Time Weighted Average (TWA) of exposure. Some substances have Short Term Exposure Limits (STEL) where concentrations must not exceed the limit over 15 minutes.

Explore our global network of labs and find your nearest location

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