Stress Corrosion Cracking (SCC) Testing

Comprehensive SCC Testing Services and Capabilities.

We offer comprehensive stress corrosion tests for metals and alloys, including:

• Carbon and alloys steels 

• Stainless steels 

• Nickel alloys 

• Aluminum alloys 

• Titanium alloys 
• Copper alloys 

Chlorine-Induced Stress Corrosion Cracking Testing 
Chloride stress corrosion cracking (Cl-SCC) is a form of intergranular corrosion in austenitic stainless steel under tensile stress, exposed to oxygen, chloride ions, and elevated temperatures, a critical concern for the nuclear and marine industries. Element provides reliable and safe chloride-induced stress corrosion testing using a chloride-containing environment in accordance with ASTM G-36-94. 

Our SCC assessment identifies risks such as external/internal corrosion, weld and fabrication defects, equipment fatigue, incorrect operations, and residual stresses, ensuring early detection across complex structures. We specialize in chloride stress corrosion testing crucial for the nuclear industry, performed in accordance with ASTM G-36-94. Our testing evaluates susceptibility to cracking under various environmental conditions, simulating real-world scenarios your materials will face. 

• Sour service cracking tests 

• Stress corrosion cracking analysis 

• Sulfide stress cracking evaluation 

• Chloride stress cracking assessment 

• Ammonia stress cracking tests 

• Intergranular stress corrosion cracking (IGSCC) analysis 

We test a comprehensive range of materials prone to stress corrosion cracking, including carbon and alloy steels, stainless steels, nickel alloys, aluminum alloys, titanium alloys, and copper alloys. Our expertise spans materials used across Energy, Aerospace, Transportation, and other critical industries where failure is not an option. We understand the unique challenges each material presents and tailor our testing approach accordingly.

• Carbon and alloy steels 

• Stainless steels 

• Nickel alloys 

• Aluminum alloys 

• Titanium alloys 

• Copper alloys 

We combine field inspection with laboratory analysis to provide you with complete corrosion assessment solutions. Our stress corrosion cracking testing evaluates metal performance under sustained tensile stress from external loads, residual stresses from welding, forming, machining, grinding, physical damage, heat treatment, and operating pressures. We deliver predictive testing for long service life, helping you plan maintenance activities and prioritize safety measures.

• Field inspection services 

• Laboratory analysis 

• Customized testing protocols - including offshore, high-pressure, rail, and maritime conditions 

• Large capacity simulation facilities 

• Comprehensive material degradation prediction 

• Industry-specific testing approaches 

Early Detection and Prevention 
Stress corrosion often develops rapidly in a structure. It’s difficult to predict and can lead to unexpected failures. Stress corrosion cracking testing with Element identifies significant threats such as external and internal corrosion, manufacturing defects, welding and fabrication defects, equipment failures, and incorrect operations. Our testing detects these risks early, preventing costly expenses, safety hazards, and damage to the environment and your company’s reputation. 

Our state-of-the-art laboratory equipment and advanced technology enable precise stress corrosion cracking assessments, even for complex structures and materials. Our large capacity simulation facilities replicate diverse operating environments including onshore, offshore, harsh climates, high altitudes, high pressure, road, rail, and maritime conditions. This technology allows us to deliver accurate predictions of material degradation over extended periods.

• Advanced laboratory testing equipment 

• Large capacity environmental simulation chambers 

• State-of-the-art corrosion analysis technology 

• Specialized testing apparatus for industry-specific needs 

• High-precision measurement instruments 

• Cutting-edge metallurgical analysis equipment 

Our team operates from materials testing hubs across the world, providing global access to our expert capabilities. Find your nearest lab on our Locations Page.