Case Study

Airbus

Commercial aircraft flying overhead between clearing in trees as example customer of Element aerospace testing services

This article outlines Element Bridgwater's achievement in becoming the only independent UK laboratory approved by Airbus to perform glass transition temperature (Tg) testing on composite materials. Utilizing Dynamic Mechanical Analysis (DMA), Element supports Airbus and its supply chain in ensuring the quality and reliability of critical aerospace components.

The company

Airbus is a division of Airbus Group, a company that designs manufactures and supports some of the best aircraft in the world. Airbus’ comprehensive product line comprises highly-successful families of aircraft ranging from 100 to more than 500 seats: the single-aisle A320 Family (including A320neo, the best-selling aircraft in aviation history); the wide body, long range A330 Family (including the A330-200 Freighter, plus the recently-launched A330-800neo and -900neo); the new generation A350 XWB Family; and the flagship A380.

The challenge

Element Bridgwater worked closely with Airbus in Filton, Gloucestershire, in order to gain group approval to perform Tg testing as part of aerospace production release checks on critical components, known as Category 1. As a result, Element has become the only independent provider in the UK to achieve Airbus approval for a key composite test.

The solution

As the only independent lab to gain the approval from Airbus, Element Bridgwater is now able to perform tests on composite parts for all manufacturers within the Airbus supply chain.

Element Bridgwater is Airbus approved to perform Tg (glass transition temperature testing) using DMA analysis (Dynamic Mechanical Analysis). Tg testing is used for production quality assurance checks as part of the manufacturing process of composite materials. DMA is a method of determining the glass transition temperature of the resin – the temperature at which polymer bonds begin to move against each other – within a composite material. This test dictates the temperature at which the mechanical properties of the composite radically change – a key design requirement which Element now provides.

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