AREMA Chapter 30 Rail Simulation Programs

Element's rail simulation testing capabilities provide detailed insights into through specialized testing protocols that identify potential issues before they occur in the field.

• AREMA Chapter 30 Section 4.9 Test 6 simulations 

• Rail seat abrasion testing 

• Weld integrity evaluation 

• Tensile strength measurement 

• Fatigue and compression testing 

• Mechanical force simulation 

• Wood, concrete and composites testing 

• Environmental exposure testing 

• Vibration testing 

We test the full spectrum of critical railroad infrastructure components to ensure performance under real-world conditions. Each component is subjected to realistic mechanical forces and environmental stressors to accurately predict field performance and identify potential failure points.

• Railroad ties (concrete, wood, and composite) 

• Rail fasteners and anchoring systems 

• Fully assembled rail sections 

• Rail seats and connections 

• Welds and joint assemblies 

We create custom test programs that replicate your specific operating conditions, identifying potential issues before they impact your operations or safety record. By combining mechanical, metallurgical, and weld testing methods with AREMA Chapter 30 guidelines, we provide solutions that answer the most challenging questions in the railroad industry. 

• Custom-built realistic test frames 

• Environmental conditioning from -40°F to 140°F 

• Humidity and ASTM B117 salt spray testing 

• Sand and dust ingress evaluation 

• Metallurgical and microscopic inspection 

• Contaminant and corrosion analysis 

• Root cause failure analysis 

• Anchor and fastener evaluation 

Advanced failure analysis simulations 
When rail components fail in the field, both safety and finances are at risk. Our simulation programs identify potential failure modes by replicating real-world conditions with exceptional accuracy. We provide comprehensive answers when you need them most, helping you prevent future costly failures and extend component lifespan.

Our state-of-the-art facilities feature specialized equipment that precisely simulates the unique stresses of railroad applications. With custom-built test frames that recreate actual mechanical forces and environmental chambers that replicate extreme conditions, we deliver the most accurate and reliable test results possible for your rail components.

• Custom-built simulation frames replicating mechanical forces 

• Environmental chambers for temperature (-40°F to 140°F) and humidity testing 

• ASTM B117 salt spray equipment 

• Metallurgical testing and inspection equipment 

• Microscopic inspection tools 

• Tensile strength testing apparatus 

• Specialized rail seat abrasion testing equipment 

Our team operates from rail, transportation and manufacturing hubs across the world, providing global access to our expert capabilities. Find your nearest lab on our Locations Page.