Ensure your aerospace systems meet the highest safety standards with Element’s precise and reliable windmilling testing. Our advanced capabilities simulate the extreme vibrations caused by fan blade-out events, validating the resilience and compliance of your engines and components. With cutting-edge equipment and proven expertise, we help you confidently address regulatory requirements, minimize risks, and optimize performance, keeping your projects on track and your reputation for safety intact.

 

What is Windmilling Testing at Element?

Windmilling testing at Element evaluates aerospace systems under extreme conditions caused by fan blade-out events, where detached rotor blades result in significant vibrations and sustained engine imbalance. While these extreme conditions are difficult to replicate in standard testing, our LDS V8 electrodynamic test system can simulate even extreme events, providing the certainty you need to demonstrate your product’s compliance to any standard. Trusted by aerospace manufacturers worldwide, our testing ensures your systems comply with industry standards, withstand real-world stresses, and maintain operational integrity.

 

What We Offer for Vibration and Windmilling Testing

 

Components and Materials We Test

We specialize in testing critical components such as aircraft engine fan rotors, flight system components, vibration isolation systems, and structural supports. Our expertise ensures every part of your system is validated under the most demanding conditions.

Methods and Solutions Offered

We provide full support throughout the product qualification process, ensuring your systems meet airframe manufacturers' strict requirements. Our windmilling testing accurately replicates extreme stresses, providing reliable data to validate compliance with industry standards and confirm your systems' ability to operate under challenging conditions.

Cutting-Edge Equipment We Use

Simulating fan blade-out events involves high transient loads and sinusoidal vibrations (typically 5 to 25 Hz). Our LDS V8 system accurately replicates these conditions, testing your systems under real-world stresses. This ensures that your products meet safety and performance standards, and that they maintain operational integrity under extreme conditions.

Which Labs We Offer This Service At

Our windmilling testing is conducted at our Warwick laboratory, one of the few UK facilities equipped with specialized high-displacement vibration testing systems. With globally recognized expertise, we’re positioned to support aerospace customers worldwide.
 
  • Aircraft engine fan rotors
  • Engine mounts
  • Flight system components
 

Your Challenges, Our Solutions

your testing partner

Replicating Extreme Real-World Conditions

Simulating fan blade-out events is complex. Our LDS V8 electrodynamic test system replicates these conditions, ensuring systems withstand real-world stresses and provide reliable data for safety & performance validation.

Meeting Stringent Compliance Standards

Ensuring compliance can be challenging. Our windmilling testing delivers precise results to demonstrate your products meet industry and regulatory requirements, giving you the confidence to bring compliant systems to market.

Preventing Critical System Failures

Unexpected stresses can lead to critical failures. Our testing identifies vulnerabilities under extreme conditions, helping you design and deliver systems that maintain integrity and protect passengers and assets.

Access to Cutting-Edge Facilities

Specialized testing equipment isn’t always accessible. At Element Warwick, our advanced lab offers the tools and expertise required to meet the most demanding windmilling test requirements with efficiency and precision.

Element Experts at your Service

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Why Choose Element

Advanced Testing Capabilities

Our state-of-the-art LDS V8 system ensures accurate replication of extreme conditions for reliable results.

Trusted Industry Expertise

Decades of experience in aerospace testing make us a reliable partner for your most critical projects.

Compliance You Can Count On

We help you meet tough industry standards, ensuring your systems perform safely and effectively.

Global Reach, Local Support

With a network of specialized labs, we offer accessible and comprehensive testing solutions tailored to your needs.

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