On-Site Metallographic Testing and Analysis

Extend equipment life and prevent costly failures with Element’s on-site metallographic testing. Get lab-quality, non-destructive analysis right where you need it—without moving your components. Our global experts deliver real-time condition monitoring, early damage detection, and fast, reliable results with accredited lab precision, ensuring operational efficiency across aerospace, oil & gas, and industrial sectors.

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What is On-Site Metallographic Testing and Analysis at Element?

On-site metallography is a non-destructive testing method that evaluates the metallurgical condition of metallic components in the field. At Element, we bring our advanced testing capabilities directly to your site, enabling comprehensive metallurgical investigations with laboratory-quality precision, rapid turnaround times, and expert guidance for result interpretation—all without removing or damaging your components.

Element testing specialist examining precision measurement equipment for materials analysis

What Can Element Offer You For On-Site Metallographic Testing and Analysis?

Key Tests Offered

We deliver comprehensive metallurgical evaluations including microstructure analysis, chemical composition testing, hardness measurements, and coating inspections. Our in-situ replication techniques provide detailed insights into material condition and remaining lifetime assessment. We offer specialized testing for mechanical properties, chemical composition, and microstructural evaluation. This includes:  

  • Production and preparation of test samples 
  • Ferrite content measurement 
  • Mechanical and chemical microstructure evaluation 
  • Damage and degradation analysis 

Components And Products We Test

Our field metallography services accommodate metallic components that cannot be transported to traditional labs. We specialize in testing operational equipment and critical infrastructure components across the aerospace, transportation, industrial, petrochemical, and oil & gas sectors. Our capabilities extend to components that are too large, too heavy, or too fragile for conventional laboratory testing. 

  • Industrial equipment and installations 
  • Critical infrastructure components 
  • Duplex steel and austenitic weld metal 
  • Medium and high-alloyed metals 
  • Large-scale metallic structures 

Methods And Solutions Offered

We combine non-destructive testing with advanced replication techniques for mechanical and chemical microstructure evaluation. We utilize PMI and OES methods for chemical analysis, along with advanced microscopy and metallographic replication to provide a complete picture of material condition. 

Our approach enables real-time monitoring of component conditions while maintaining structural integrity. We achieve this with:  

  • In-situ replication metallography 
  • Chemical analysis using PMI and OES 
  • EPR measurements for sensitization testing 
  • Microscopic examinations 
  • Support with photomicrograph interpretation

Cutting-Edge Equipment We Use

We deploy state-of-the-art portable testing equipment including XRF analyzers, hardness testing devices, and advanced microscopy tools for on-site analysis. Our mobile laboratory capabilities deliver the same precision and reliability as our fixed facilities, using the most up-to-date equipment available in the industry.

Field service capabilities

Our expert metallurgists bring over two decades of field testing experience directly to your site, offering real-time analysis and immediate results. We combine local service delivery with global expertise, providing you with comprehensive testing solutions that match laboratory quality standards while maximizing convenience and efficiency. 

Components and materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Industrial Equipment

  • Large industrial installations
  • Heavy equipment
  • Critical infrastructure components
  • Equipment too large for transport
  • Equipment too fragile for transport

Metals and alloys

  • Duplex steel
  • Austenitic weld metal
  • Medium alloyed metals
  • High alloyed metals
  • Metallic components requiring microstructure evaluation

Infrastructure components

  • Components requiring coating inspection
  • Components requiring hardness testing
  • Components needing sensitization testing
  • Components requiring ferrite content measurement
  • Components needing damage analysis

Your Challenges, Our Solutions

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On-site testing needs for immovable equipment

Our mobile capabilities bring laboratory-grade analysis directly to your site, eliminating the need to transport large or heavy components. We provide the same quality testing and accurate results you'd expect from our accredited labs, delivered wherever you need them.
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Avoiding costly equipment failures

Our advanced on-site analysis identifies potential issues before they become critical failures, helping optimize maintenance schedules and extend equipment lifetime. Our comprehensive approach to damage detection helps you avoid costly equipment failures.
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Making informed decisions faster

Get immediate insights into your materials' condition with our on-site testing and analysis, enabling faster decision-making and reduced downtime. Our real-time monitoring capabilities help you optimize your maintenance strategy and operations.
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Quality testing without disruption

Access comprehensive metallurgical testing without dismantling your equipment while maintaining high testing standards. Our non-destructive testing methods preserve your components' integrity while providing detailed metallurgical information.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Global expertise, local service

Access our worldwide network of testing expertise through your local team

Industry-leading experience

We are world leaders, which enables us to commit to projects of all types and sizes, fast, and deliver services worldwide.

Comprehensive solutions

Complete range of testing methods for your components

Quality guaranteed

Same high standards as our accredited laboratories, delivered on-site
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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368