Environmental Stress Screening (ESS) Testing
Prevent costly failures and accelerate your product's journey to market with Element’s Environmental Stress Screening (ESS). Our expert team designs custom tests to simulate real-world conditions, combining multiple environmental factors into a single, efficient program. Maximize reliability, reduce defects, and gain the confidence of rigorous testing with Element’s end-to-end solutions

What is Environmental Stress Screening Testing at Element?
Environmental Stress Screening (ESS) testing evaluates product performance under simulated real-world conditions to identify potential defects before deployment. At Element, we collaborate with you to design customized ESS programs that combine multiple environmental factors, accurately replicating your product’s operating conditions.

What Can Element Offer You For Environmental Stress Screening (ESS) Testing?
Products and components we test
Products and components we test
Elements' testing capabilities cover electronic components and systems across military, aerospace, and consumer sectors. From individual circuit boards to complete assemblies, we validate performance under real-world conditions to identify and eliminate potential defects before deployment. Our comprehensive approach helps reduce defects across your product's entire lifespan.
Testing capabilities include:
- Complete electronic assemblies
- Military and defense equipment
- Aerospace components
- Industrial control systems
Key tests offered
Key tests offered
Our ESS program ensures efficient and effective validation for both military and civilian applications. By combining multiple environmental stress factors in unified test procedures, we maximize efficiency while maintaining rigorous standards for safety and performance verification.
At Element, some of the conditions we test include:
- Vibration (5-5,000 Hz)
- Shock (up to 50g with 6 degrees of freedom)
- High temperature and low temperature (-100°C to 200°C)
Methods and solutions offered
Methods and solutions offered
Our expert team works closely with you to design custom ESS programs that accurately simulate your product's working conditions. By combining multiple environmental factors into single-program testing solutions, we optimize your validation process while reducing time and costs. Our approach helps identify and eliminate latent defects across your product's complete lifecycle.
Testing solutions include:
- Custom test program design
- Multiple environmental factor integration
- Real-world condition simulation
- Lifecycle defect reduction strategies
- Efficiency-optimized test sequences
Cutting-edge equipment we use
Cutting-edge equipment we use
Our state-of-the-art facilities feature advanced environmental simulation chambers and testing equipment designed to deliver precise, reliable results. Our comprehensive technical capabilities enable accurate reproduction of real-world conditions while maintaining strict control over all environmental parameters throughout testing.
Equipment capabilities include:
- Temperature control chambers (-100°C to 200°C)
- Multi-axis vibration testing systems
- Advanced shock testing equipment
- Precision humidity control chambers
- Altitude simulation facilities
- Combined environment test chambers
HALT and HASS capabilities
HALT and HASS capabilities
We complement our ESS testing with HALT (Highly Accelerated Life Testing) and HASS (Highly Accelerated Stress Screening) services. These programs push components beyond normal operating limits to identify potential failure points and improve product quality. Through extreme environmental simulation, we help ensure your product is robust and reduces field failures.
Our HALT/HASS testing capabilities include:
- Vibration from 5 – 5,000 Hz
- Up to 50 g shock with 6 degrees of freedom
- Temperature range of -100 – 200 C
- Up to 98% RH
Standards we test to and the products we test
- MIL-STD-810
- RTCA DO-160
- Electronic components and assemblies
- Circuit boards and integrated systems
- Military and defense equipment
- Aerospace components and systems
- Consumer electronics products
- Industrial control systems
Your Challenges, Our Solutions
Preventing Product Failures in the Field
Accelerating Time-to-Market
Costly Testing with Limited Coverage
Meeting Rigorous Compliance Standards
Why Choose Element

Global testing network
Comprehensive testing solutions
Advanced technical capabilities
Industry-leading expertise
-100°C to 200°CTemperature Range
5 – 5,000 HzVibration Testing
50 gShock Testing Capacity
98% RHHumidity Testing

Frequently asked questions
What is the difference between HASS and ESS testing?
ESS testing evaluates products under normal operating conditions, while HALT & HASS testing expose products to extreme conditions beyond their rated limits.

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