Environmental Stress Screening (ESS) Testing

Prevent costly failures and accelerate your product's journey to market with Element’s Environmental Stress Screening (ESS). Our expert team designs custom tests to simulate real-world conditions, combining multiple environmental factors into a single, efficient program. Maximize reliability, reduce defects, and gain the confidence of rigorous testing with Element’s end-to-end solutions

Environmental Stress Screening  ESS Test
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What is Environmental Stress Screening Testing at Element?

Environmental Stress Screening (ESS) testing evaluates product performance under simulated real-world conditions to identify potential defects before deployment. At Element, we collaborate with you to design customized ESS programs that combine multiple environmental factors, accurately replicating your product’s operating conditions.

Element testing specialist standing among environmental test chambers in product testing lab

What Can Element Offer You For Environmental Stress Screening (ESS) Testing?

Products and components we test

Elements' testing capabilities cover electronic components and systems across military, aerospace, and consumer sectors. From individual circuit boards to complete assemblies, we validate performance under real-world conditions to identify and eliminate potential defects before deployment. Our comprehensive approach helps reduce defects across your product's entire lifespan. 

Testing capabilities include: 

  • Complete electronic assemblies 
  • Military and defense equipment 
  • Aerospace components 
  • Industrial control systems 

Key tests offered

Our ESS program ensures efficient and effective validation for both military and civilian applications. By combining multiple environmental stress factors in unified test procedures, we maximize efficiency while maintaining rigorous standards for safety and performance verification. 

At Element, some of the conditions we test include: 

  • Shock (up to 50g with 6 degrees of freedom) 

Methods and solutions offered

Our expert team works closely with you to design custom ESS programs that accurately simulate your product's working conditions. By combining multiple environmental factors into single-program testing solutions, we optimize your validation process while reducing time and costs. Our approach helps identify and eliminate latent defects across your product's complete lifecycle. 

Testing solutions include: 

  • Custom test program design 
  • Multiple environmental factor integration 
  • Real-world condition simulation 
  • Lifecycle defect reduction strategies 
  • Efficiency-optimized test sequences 

Cutting-edge equipment we use

Our state-of-the-art facilities feature advanced environmental simulation chambers and testing equipment designed to deliver precise, reliable results. Our comprehensive technical capabilities enable accurate reproduction of real-world conditions while maintaining strict control over all environmental parameters throughout testing. 

Equipment capabilities include: 

  • Temperature control chambers (-100°C to 200°C) 
  • Multi-axis vibration testing systems 
  • Advanced shock testing equipment 
  • Precision humidity control chambers 
  • Altitude simulation facilities 
  • Combined environment test chambers 

HALT and HASS capabilities

We complement our ESS testing with HALT (Highly Accelerated Life Testing) and HASS (Highly Accelerated Stress Screening) services. These programs push components beyond normal operating limits to identify potential failure points and improve product quality. Through extreme environmental simulation, we help ensure your product is robust and reduces field failures. 

Our HALT/HASS testing capabilities include: 

  • Vibration from 5 – 5,000 Hz 
  • Up to 50 g shock with 6 degrees of freedom 
  • Temperature range of -100 – 200 C 
  • Up to 98% RH 

Standards we test to and the products we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • MIL-STD-810
  • RTCA DO-160

Your Challenges, Our Solutions

Checklist

Preventing Product Failures in the Field

Field failures can cause costly product recalls and customer dissatisfaction. At Element, our Environmental Stress Screening (ESS) testing helps identify potential defects before deployment, ensuring your product can withstand real-world conditions and perform reliably across its lifecycle.
Checklist

Accelerating Time-to-Market

Long testing cycles can delay product launches. Our integrated ESS testing combines multiple environmental factors in one program, streamlining the process, saving valuable development time, and allowing you to bring your product to market faster.
Checklist

Costly Testing with Limited Coverage

Traditional testing methods can be expensive and fail to simulate all real-world conditions. Element’s customized ESS programs combine vibration, shock, temperature, altitude, and humidity tests into a unified process, offering more comprehensive testing at a lower cost.
Checklist

Meeting Rigorous Compliance Standards

Meeting industry-specific standards can be complex and time-consuming. Element ensures your products comply with rigorous standards like MIL-STD-810 and RTCA DO-160, with precise testing methods designed to meet both military and civilian requirements seamlessly.

Why Choose Element

Element testing specialist standing among environmental test chambers in product testing lab

Global testing network

Access expert testing services through our facilities across six continents

Comprehensive testing solutions

We integrate multiple environmental stress factors into a single, efficient program, delivering thorough results while reducing costs and testing time.

Advanced technical capabilities

Our tailored ESS tests simulate your product’s real-world conditions, ensuring precise testing that meets your specific operational and reliability needs.

Industry-leading expertise

With over 190 years of materials testing experience, Element ensures accurate, reliable testing across regions, offering unmatched expertise and local convenience.

-100°C to 200°C
Temperature Range

Comprehensive environmental testing in extreme temperature conditions.

5 – 5,000 Hz
Vibration Testing

Simulate real-world vibration conditions for reliable product performance.

50 g
Shock Testing Capacity

Accurate shock testing to validate product durability.

98% RH
Humidity Testing

Simulate high humidity to validate performance in extremes
Element testing engineer operating salt fog chamber for product environmental testing

Frequently asked questions

What is the difference between HASS and ESS testing?

ESS testing evaluates products under normal operating conditions, while HALT & HASS testing expose products to extreme conditions beyond their rated limits.

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