High Flow Circulation Loop Testing Services
Boost your product development with comprehensive pipe testing that goes beyond standard hydrostatic test methods. Our high-flow circulation loop testing services deliver real-world performance data by simulating actual usage conditions, providing a more comprehensive evaluation compared to traditional hydrostatic pressure testing, so that you can validate your designs faster and more efficiently. Our independent, reliable test data gives you confidence in your product.
What is High Flow Circulation Loop Testing at Element?
High-flow circulation loop testing simulates end-use conditions for water pipes by using flowing water containing dissolved oxygen under controlled temperature and pressure. At Element, we provide experimental testing to evaluate how pipe life expectancy is affected by bend radius, fittings, and insulation, delivering more comprehensive data than traditional static water tests.
What can Element offer you for High Flow Circulation Loop Testing Services?
Components and Materials We Test:
Components and Materials We Test:
We test complete pipe systems including valves, welded connections, and insulation materials. Components and products we test include:
- Plastic pipes (8-32mm diameter)
- Pipe fittings
- Pipe insulation
- Valve systems
- Welded pipe connections
Key Test Offered
Key Test Offered
- Pipe wall erosion analysis to assess material degradation under flowing conditions
- Water turbulence impact studies on pipe system stability and performance
- Long-term durability testing to evaluate resistance to environmental factors over extended periods
- Antioxidant extraction evaluation (impact of antioxidant depletion on long-term pipe performance)
- Fitting and valve performance testing to assess the influence of various fittings on pipe integrity
Methods and Solutions Offered
Methods and Solutions Offered
Our advanced testing methodology features ten individual test stations per loop with controlled flow rates. Fresh water introduction at predetermined ratios simulates specific end-use situations. Choose between using your own test design or working directly with our experts to design a bespoke testing setup that simulates the most relevant end-use conditions for your product.
Cutting-edge Equipment We Use
Cutting-edge Equipment We Use
Each circulation loop features ten individually controlled flow stations, able to accommodate pipe diameters from 8 mm to 32 mm, temperature regulation systems (20°C-110°C), and freshwater introduction capabilities. Our advanced facility enables precise control of testing parameters for accurate simulation of real-world conditions.
Which Labs Offer This Service
Which Labs Offer This Service
Our state-of-the-art facility in Sweden houses 5,000 test stations, making it one of only a handful of such facilities globally.
Standards we meet and the materials we test
Water Pipes, including:
- Plastic pipes (8-32mm diameter)
- Pipe fittings
- Pipe insulation
- Valve systems
- Welded pipe connections
Your Challenges, Our Solutions
Limited Testing Data
Complex Performance Validation
Product Development Complexity
Cost and Time Efficiency
Why Choose Element
Global Testing Leadership
Customizable Solutions
Independent Verification
Comprehensive Testing Capabilities
5,000Test stations
10Test stations
20-110°CTemperature range
8-32mm Diameter range
Frequently asked questions
How does high-flow circulation testing differ from standard hydrostatic testing?
Our service uses flowing water containing dissolved oxygen to simulate dynamic, real-world conditions such as turbulence and oxygen interaction with pipe materials, whereas traditional hydrostatic testing uses stagnant water, providing only basic pressure data and limited insights into long-term performance.
Can you introduce fresh water during testing?
Yes, fresh water can be introduced at predetermined ratios to simulate specific end-use situations, giving you more accurate real-world performance data for your products.
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