Hydrostatic Pressure Testing to ISO 9080 and ASTM D2837
Get independent, accurate data for your plastic pipe classifications through comprehensive pressure testing. From MRS classification to ISO 9080 to HDB classification to ASTM D2837, you'll receive precise results that validate your products and streamline your certification process.
What is Hydrostatic Pressure Testing at Element?
Hydrostatic pressure testing evaluates plastic pipes' long-term strength and performance by applying sustained internal pressure at controlled temperatures. This process generates data for assessing how materials behave under stress, which is crucial for determining the Minimum Required Strength (MRS) and Hydrostatic Design Basis (HDB) according to ASTM standards.
At Element, we provide hydrostatic pressure testing for resin manufacturers, pipe extruders, certification bodies, and utilities. Our advanced automated systems ensure precise, long-term testing across a temperature range of 20°C to 110°C, including full regression analysis to meet ASTM, ISO and PPI TR-3 standards.
What Can Element Offer You For ISO 9080 and ASTM D2837 Hydrostatic Pressure Testing?
Materials we test
Materials we test
We test a comprehensive range of thermoplastic materials to support accurate classification and performance evaluation across a wide variety of applications.
General Piping Applications:
- PE (Polyethylene)
- PP (Polypropylene)
- PVC (Polyvinyl Chloride)
Hot and Cold Water Systems:
- PB (Polybutene)
- PEX (Cross-linked Polyethylene)
- PE-RT (Polyethylene of Raised Temperature Resistance)
High-Performance / Specialized Applications:
- PSu (Polysulfone)
- PA (Polyamide)
Key tests offered
Key tests offered
- ISO 9080 (MRS) Testing: Determines the Minimum Required Strength (MRS) of plastic pipes based on long-term hydrostatic strength at 20°C and 50 years.
- ASTM D2837 / PPI TR-3 (HDB) Testing: Classifies plastic pipes based on their Hydrostatic Design Basis (HDB) using long-term hydrostatic strength at 73°F (23°C) for 100,000 hours.
- Temperature Variation Tests: Conducted at multiple temperatures, including 20°C, 60°C, and 80°C for cold water applications, and 20°C, 70°C, 95°C, and 110°C for hot water applications. This ensures your materials undergo testing for both cold and hot water systems if required.
Methods and solutions offered
Methods and solutions offered
At Element, we use advanced methodologies to deliver precise and reliable hydrostatic pressure testing:
- Robot Cell Technology: High-precision robotic systems measure pipe wall thickness with great accuracy, ensuring proper classification.
- Automated Measuring with Computed Radiography: This system streamlines the testing process, reducing human error and enhancing consistency in data collection.
- Comprehensive Regression Analysis: Post-test regression analysis evaluates the long-term hydrostatic strength of pipes, providing data necessary for ISO 9080 (MRS) and ASTM D2837 (HDB) classifications.
Cutting-edge equipment we use
Cutting-edge equipment we use
Our testing process is supported by state-of-the-art technology designed for accuracy and efficiency:
- High-Precision Robot Cell Technology: This approach provides precise measurements of pipe wall thickness, ensuring reliable test results.
- Computed Radiography: An automated system captures detailed data, reducing human error and enhancing the efficiency of your test programs.
- Sophisticated Regression Analysis Tools: These advanced software applications analyze test data, guaranteeing accurate and reproducible classification results.
Which labs offer this service
Which labs offer this service
As part of Element's global Plastic Pipes & Fittings Testing program, our hydrostatic pressure testing services cater to resin manufacturers, pipe extruders, certification bodies, and utility companies worldwide. Find your nearest Product Qualification Testing hub on our Locations Page.
Standards we meet and the materials we test
- ISO 9080
- ASTM D2837
- PPI TR-3
Thermoplastics, including:
- PE (Polyethylene)
- PP (Polypropylene)
- PB (Polybutene)
- PEX (Cross-linked Polyethylene)
- PE-RT (Polyethylene of Raised Temperature Resistance)
- PVC (Polyvinyl Chloride)
- PSu (Polysulfone)
- PA (Polyamide)
Your Challenges, Our Solutions
Confidence in Independent testing
Maximising Long-term performance
Simplifying standards compliance
Precision Across Temperature Testing
Why Choose Element
Unmatched Precision & Automation
Wide Material Expertise
Full Regulatory Compliance
Fast & Reliable Results
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